2006 FORD S-MAX Service Repair Manual

hood open sensor fuel tank removal battery remove seats ignition

Page 2505 of 4402

$FORD S-MAX 2006 Service Repair Manual I\bstallat\fo\b NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f NOT E:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f\f 1. To\fins$

Page 2506 of 4402

$FORD S-MAX 2006 Service Repair Manual Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f (129kW/175PS) - DW - Fuel F\flterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal a\bd I\bstallat\fo\b Removal WAR NING:\fRefer\fto:\f Diesel\fFue$

Page 2507 of 4402

$FORD S-MAX 2006 Service Repair Manual I\bstallat\fo\b inst\blling\f\b\fnew\fcomponent.\f\f 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f Re fer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq- TDC i\f(DW)\fDiesel \f(310-00\fF$

Page 2508 of 4402

$FORD S-MAX 2006 Service Repair Manual Accelerat\bon \fontrol - Accelerator PedalS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal and Installat\bon Removal NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst \bll\bti$

Page 2509 of 4402

$FORD S-MAX 2006 Service Repair Manual Speed Co\btrol \f Speed Co\btrolS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descriptio\b a\bd Operatio\b For\f\bddition\bl\finform\btion\freg\brding\fthe\fspeed\fcontrol.\f\f Fo r\f\bddition\bl\fin$

Page 2510 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\fystem\b-\bGeneral\b Information\b-\b\fpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Lubricants,\bFluids,\b\fealers\band\bAdhesives\b Refrigerant\bCapacities\b(When\bCha$

Page 2511 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\fystem\b-\bGeneral\b Information\b-\bClimate\bControl\b\fystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Refer\bto\bWiring\bDiagrams\b\fection\b412-00,\b$

Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bClimate\bControl\b\fystemS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\b\fection\b412-00,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
\fpecial\bTool(s)\b
Ge

neral\bEquipment\b
Inspection\band\bTesting\b 1. 1.\b
VERIFY\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\fCHECK\ffor\f\bny\fobvious\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
N

OTE:\fEnsure\fcorrect\flocking\fof\fwiring\fh\brness\fconnect
or.\f
Visual\bInspection\b
3. 3.\b
RECTIFY\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\f
b
efore\fperforming\f\bny\ffurther\ftests.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
4. 4.\b
If\fthe\fconcern\fpersists\f\bfter\fthe\fvisu\bl\finspection,\fPERFORM\f\b\ff\bult\fdi\bgnosis\fon\f
t
he\felectronic\fengine\fm\bn\bgement,\fthe\fch\brging\fsystem,\fthe\fgeneric\felectronic\f
module\f(GEM)\f\bnd\fthe\finstrument\fcluster\f(vehicles\fwith\fEATC:\f\blso\fre\bd\fout\fthe\f
f\bult\fmemory\fof\fthe\fEATC)\fwith\fthe\f Ford\f\bpproved\fdi\bgnostic\ftool\f\bnd\fRECTIFY\f\bny\f
dis

pl\byed\ff\bults\fin\f\bccord\bnce\fwith\fthe\fdispl\byed\ff\bult\fdescription.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
5. 5.\b
On\f\b\fvehicle\fwithout\fstored\ff\bult(s),\fcontinue\f\bccording\fto\fthe\fSymptom\fCh\brt\f\bnd\f
t
he\fcorresponding\fsymptom.\f
6. 6.\b
Following\fchecking\for\felimin\btion\fof\fthe\ff\bult(s)\f\bnd\f\bfter\fcompletion\fof\foper\btions,\f
the\ff\bult\fmemories\fof\f\bll\fvehicle\fmodules\fmust\fbe\fREAD\fOUT\f\bnd\f\bny\fstored\ff\bults\f
must\fbe\fDELETED.\fREAD\fOUT\f\bll\ff\bult\fmemories\f\bg\bin\ffollowing\f\b\fro\bd\ftest.\f
Fault\bMemory\bInterrogation\bwithout\bthe\bFord\bapproved\bdiagnostic\btool\b-\bvehicles\b
with\belectronic\bautomatic\btemperature\bcontrol\b(EATC)\b
Termin\bl\fProbe\fKit\f
418-S035\f
Digit\bl\fMultimeter\f(comp\btible\fwith\fK-type\f
thermocouple)
Ford\fdi\bgnostic\fequipment
Refriger\bnt\fcenter
Thermometer\f-\fFluke\f80\fPK-8\f(FSE\fnumber\f260\f
4102\f001\f07)
Mechanica\bE\bectrica\b
Refriger\bnt\flines\f\f
Condenser\f\f
Cool\bnt\flevel\f\f
Drive\fbelt\f\f
A/C\fcompressor\fFuses\f\f
Wiring\fh\brness\f\f
Connector\f
\f\f
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Page 2512 of 4402

$FORD S-MAX 2006 Service Repair Manual NOTE:\fNOTE:\fOn\fvehicles\fequipped\fwith\f\b\fDVD\fn\bvig\btion\fsystem\fwith\ftouchscreen,\f interrog\btion\fof\fthe\ff\bult\fmemory\fis\fonly\fpossible\fusing\fthe\fFord\f\bpproved\fdi\bgnostic\ft$

NOTE:\fNOTE:\fOn\fvehicles\fequipped\fwith\f\b\fDVD\fn\bvig\btion\fsystem\fwith\ftouchscreen,\f
interrog\btion\fof\fthe\ff\bult\fmemory\fis\fonly\fpossible\fusing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f
The\fclim\bte\fcontrol\fsystem\ffe\btures\f\b\fself-di\bgnosis\ff
unction\fwhich\fc\bn\fdetect\f\bnd\fstore\f
both\fcurrent\fperm\bnent\ff\bults\f\bs\fwell\f\bs\fintermittent\ff\bults\fwhich\fh\bve\foccurred\fduring\f
norm\bl\foper\btion\fof\fthe\fvehicle.\fIt\fis\f\blso\fpossible\fto\fre\bd\fout\fthese\ff\bults\fvi\b\fthe\fdispl\by\fof\f
the\fEATC\fmodule.\fTo\fre\bd\fout\fthe\ff\bult\fmemory,\fthe\fignition\fkey\fmust\fbe\fturned\fto\fthe\f
"ON"\fposition\f\bnd\fthe\fb\bttery\fvolt\bge\fmust\fbe\fbetween\f9\fV\f\bnd\f16\fV.\f
Activ\btion\fof\fself-di\bgnosis\f
At\fthe\fcontrol\fp\bnel\ffor\fthe\fclim\bte\fcontrol\fsystem,\fPRESS\fthe\f"OFF"\f\bnd\f"FOOTWELL"\f
buttons\fsimult\bneously\ffor\f exactly\f2\fseconds,\fthen\fPRESS\f"AUTO"\fwithin\f1.5\fseconds.\fThe\f
self-di\bgnosis\fwhich\fthen\fst\brts\fl\bsts\f\b\ffew\fseconds.\fAn\f\bnim\bted\fdispl\by\f\bppe\brs\fin\fthe\f
EATC\fdispl\by\fduring\fthis\ftime.\fAny\ff\bults\ffound\f\bre\fdispl\byed\fon\fboth\fdispl\bys\fof\fthe\fEATC\f
in\fthe\fform\fof\ftrouble\fcodes.\f
Ex\bmple:\fLeft-h\bnd\fdispl\by\findic\btes\f"908",\fright-h\bnd\fdispl\by\findic\btes\f"100"\f-\ftrouble\f
code\fre\bd\fout\f908100\f=\fCircuit\fof\fleft-h\bnd\ftemper\bture\fcontrol\ffl\bp\f\bctu\btor\ff\bulty.\f
The\ffollowing\ft\bble\fgives\finform\btion\fon\fthe\fpossible\fSelf-test\fcodes\f/\fDTCs\f\bnd\ftheir\f
corresponding\fme\bnings.\fBy\fPRESSING\fthe\f"DEFROST"\fbutton,\fthe\ff\bult\fmemory\fis\fcle\bred\f
\bnd\fdi\bgnosis\fmode\fis\fended.\fTo\fend\fthe\fdi\bgnostic\fmode\fwithout\fcle\bring\fthe\fDTCs,\f
PRESS\f\bny\fother\fEATC\fbutton.\f
Re\bding\fout\fof\fstored\ff\bults\f
At\fthe\fcontrol\fp\bnel\ffor\fthe\fclim\bte\fcontrol\fsystem,\fPRESS\fthe\f"OFF"\f\bnd\f"FOOTWELL"\f
buttons\fsimult\bneously\ffor\f exactly\f2\fseconds,\fthen\fPRESS\f"HEAD\fAREA"\fwithin\f1.5\f
seconds.\fAny\fstored\ff\bults\f\bre\fshown\fon\fthe\fEATC\fdispl\by\f\bnd\fshould\fbe\fnoted\ffor\fs\bfety\f
re\bsons.\fBy\fPRESSING\fthe\f"DEFROST"\fbutton,\fthe\ff\bult\fmemory\fis\fcle\bred\f\bnd\fdi\bgnosis\f
mode\fis\fended.\fTo\fend\fthe\fdi\bgnostic\fmode\fwithout\fcle\bring\fthe\fDTCs,\fPRESS\f\bny\fother\f
EATC\fbutton.\f
Re\bding\fout\fthe\fsoftw\bre\fversion\f
At\fthe\fcontrol\fp\bnel\ffor\fthe\fclim\bte\fcontrol\fsystem,\fPRESS\fthe\f"OFF"\f\bnd\f"FOOTWELL"\f
buttons\fsimult\bneously\ffor\f exactly\f2\fseconds,\fthen\fPRESS\f"A/C"\fwithin\f1.5\fseconds.\fThe\f
softw\bre\fversion\fis\fshown\fon\fthe\fEATC\fdispl\by.\fThe\foutput\fmode\fc\bn\fbe\fexited\fby\f
PRESSING\f\bny\foper\bting\fbutton\fof\fthe\fEATC.\f
Trouble\bcode\btable\b-\bvehicles\bwith\belectronic\bautomatic\btemperature\bcontrol\b
(EATC)\b
Trouble\bcode\btable,\belectronic\bautomatic\btemperature\bcontrol\b(EATC)\b\b
\fau\bt code -
diagnostic unit
DTCDescriptionAction
908100B108100Circuit\fof\fleft-h\bnd\f
temper\bture\fcontrol\ffl\bp\f
\bctu\btor\ff\bultyGO\fto\fPinpoint\fTest\f I.\f
908200B108200Circuit\fof\fright-h\bnd\f
temper\bture\fcontrol\ffl\bp\f
\bctu\btor\ff\bultyGO\fto\fPinpoint\fTest\fH.\f
908300B108300F\bult\fin\fthe\fcircuit\fof\fthe\f\bir\f
recircul\btion\ffl\bp\f\bctu\btorGO\fto\fPinpoint\fTest\fD.\f
908600B108600F\bult\fin\fcircuit\fof\f\bctu\btor\ffor\f
\bir\fdistribution\ffl\bpGO\fto\fPinpoint\fTest\fG.\f
90B300B10B300F\bult\fin\fcircuit\fof\fcenter\fvents\f
\bir\foutlet\ftemper\bture\fsensor
GO\fto\fPinpoint\fTest\fJ.\f
90B400B10B400F\bult\fin\fcircuit\fof\fright-h\bnd\f
footwell\f\bir\foutlet\f
temper\bture\fsensorGO\fto\fPinpoint\fTest\fK.\f
90B500B10B500F\bult\fin\fcircuit\fof\fleft-h\bnd\fGO\fto\fPinpoint\fTest\fL.\f
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