2006 FORD S-MAX 107kW

GO\fto\fPinpoint\fTest\fD.\f\f
A2: CHECK THE POWERTRAIN/DRI\bETRAIN MOUNTS
C\brry\fout\fthe\fpowertr\bin/drivetr\bin\fmount\fneutr\blizing\fprocedure\f1
Are\fthe\fmounts\fOK?\f
Yes
Vehicle\fcondition\fcorrected.\fROAD\fTEST\f\bs\fnecess\bry.\f
No
INSTALL\fnew\fpowertr\bin/drivetr\bin\fmounts\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
PINPOINT TEST B : TIP-IN MOAN
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK THE AIR CLEANER
Check\fthe\fcondition\fof\fthe\f\bir\fcle\bner\fmounts,\finlet\ftube,\foutlet\ftube,\f
reson\btors\f\bnd\f\bll\fother\fcomponents\f\bssoci\bted\fwith\fthe\f\bir\finduction\f
system\ffor\fcorrect\finst\bll\btion\f\bnd\ftightness\fof\f\bll\fconnections.\f\f1
Are\fthe\fcomponents\fOK?\f
Yes GO\fto\fB2.\f\f
No R

EPAIR\for\fINSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
B2: CHECK THE EXHAUST SYSTEM
C\brry\fout\fthe\fexh\bust\fsystem\fneutr\blizing\fprocedure.\f\f
REFER\fto:\f Exh\bust\fSystem\fNeutr\blizing\f(100-04\fNoise,\fVibr\btion\f\bnd\f
H\brs

hness,\fGener\bl\fProcedures).\f
1
Is\fthe\fexh\bust\fsystem\fOK?\f
Yes GO\fto\fB3.\f\f
No
R

EPAIR\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\fnecess\bry.\f
B3: CHECK THE POWER STEERING
Remove\fthe\f\bccessory\fdrive\fbelt\f\bnd\ftest\ffor\ftip-in\fmo\bn.\fREFER\fto:\f Accessory\fDrive\fBelt \f(303-05A\fAccessory\fDrive\f-\f2.0L\fDur\btec-HE\f
(10

7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05C\fAccessory\fDrive\f-\f2.5L\fDur\btec\f
(16

2kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Accessory\fDrive\fBelt \f(303-05E\fAccessory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\f
IV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
1
Is\fthe\ftip-in\fmo\bn\fOK?\f
Yes REPAIR\fthe\fpower\fsteering\f\bs\fnecess\bry.\f\f
REFER\fto:\f Steering\fSystem\f(211-00\fSteering\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fDi\bgnosis\f\bnd\fTesting).\f
No GO\fto\fB4.\f\f
B4: CHECK THE POWERTRAIN/DRI\bETRAIN MOUNTS
C\brry\fout\fthe\fpowertr\bin/drivetr\bin\fmount\fneutr\blizing\fprocedure\f1
Are\fthe\fpowertr\bin/drivetr\bin\fmounts\fOK?\f
Yes
Vehicle\fcondition\fcorrected.\fROAD\fTEST\f\bs\fnecess\bry.\f
No INSTALL\fnew\fpowertr\bin/drivetr\bin\fmounts\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
Стр. 12 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G37349&guid...procarmanuals.com
http://vnx.su

Aer\btion\fof\fthe\fpower\f
steering\ffluid.\f
*
BLEED\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Steering\fge\br\ffloor\f
se\bl\ftouch\fcondition.\f
*CHECK\fthe\finst\bll\btion\fof\fthe\ffloor\fse\bl.\f
*
Steering\fcolumn.\f
*CHECK\fif\fthe\ffloor\fcovering\fis\fobstructing\fthe\f
steering\fge\br\fpinion.\f\f
CHECK\fthe\finst\bll\btion\fof\fthe\ffloor\fse\bl.\f
CARRY\fOUT\fthe\fSteering\fColumn\fUnivers\bl\fJoint\f
Component\fTest.\fREFER\fto\fSteering\fColumn\f
Univers\bl\fJoint\fComponent\fTest.\f
*
*
*
Steering\flink\bge.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Steering\fge\br.\f
*CARRY\fOUT\fthe\fSteering\fLink\bge\fComponent\f
Test.\fREFER\fto\fSteering\fLink\bge\fComponent\fTest.
\f
*
Worn\fpower\fsteering\f
pump.\f
*INSTALL\f\b\fnew\fpower\fsteering\fpump.\fREFER\fto:\f
(211-02\fPower\fSteering)\f Power\fSteering\fPump\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Power\fSteering\fPump\f-\f2.5L\fDur\btec-ST\f
(VI5)\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f1.8L\fDur\btorq-TDCi\f
(Kent)\fDiesel\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f2.0L\fDur\btorq-TDCi\f
(DW)\fDiesel,\fVehicles\fWith:\fElectro-
Hydr\bulic\f
Power\fSteering\f(EHPS)\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
*
Excessive\fnoisePower\fsteering\f
oper\btion\fnoise.\f
*CARRY\fOUT\fthe\fPower\fSteering\fOper\btion\fNoise\f
Check.\f\f
REFER\fto:\fNoise,\fVibr\btion\f\bnd\fH\brshness\f(NVH)\f
(100-04\fNoise,\fVibr\btion\f\bnd\fH\brshness,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Aer\btion\fof\fthe\fpower\f
steering\ffluid.\f
*
BLEED\fthe\fpower\fsteering\fsystem.\f\f
REFER\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
*
Power\fsteering\flines.\f
*CHECK\fth\bt\fthe\fpower\fsteering\fline\fcl\bmps\f\bre\f
secure.\f\f CHECK\fthe\fpower\fsteering\flines\ffor\fcle\br\bnce\f
from\fthe\fvehicle\fbody,\fsubfr\bme\f\bnd\fsteering\f
ge\br.\f
CHECK\fthe\fsteering\fge\br\ftr\bnsfer\flines\ffor\f
cle\br\bnce\ffrom\fthe\fsteering\fge\br.\f
*
*
*
Loose\fsteering\fge\br\f
ret\bining\fbolts.\f
*CHECK\f\bnd\fINSTALL\fnew\fbolts\f\bs\fnecess\bry.\f\f
REFER\fto:\fSteering\fGe\br\f(211-
02\fPower\fSteering,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Power\fsteering\f
pump.\f
*INSTALL\f\b\fnew\fpower\fsteering\fpump.\fREFER\fto:\f
(211-02\fPower\fSteering)\f
Power\fSteering\fPump\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\f
Fuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4\f(Remov\bl\f\bnd\f
In s

t\bll\btion),\f
Power\fSteering\fPump\f-\f2.5L\fDur\btec-ST\f
(VI5)\f(Remov\bl\f\bnd\fInst\bll\btion),\f
Power\fSteering\fPump\f-\f1.8L\fDur\btorq-TDCi\f
*
Стр. 3 из
8
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G831751&gui...procarmanuals.com
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Power S\beering \f Power S\beering Pump—
2.0L Dura\bec\fHE (107kW/145PS) \f
MI4/2.0L Dura\bec\fHE Flex Fuel
(107kW/145PS) \f MI4/2.3L Dura\bec\fHE
(118kW/160PS) \f MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2.

\f
3. Remove\fthe\ffollowing\fitems:\f 1. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ex t

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. Lower\fthe\fvehicle.\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
Стр. 1 из
2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G959419&gui...procarmanuals.com
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Specifications
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine data
Engine data - Ethanol fuel mixture (E85)
Engine oil
Capacities
Descrip\bion
Engine\fcodeAOWAAOWB
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Descrip\bion
Engine\fcodeTBWATBWB
Fuel\ftypePetrol\f/\fE85
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f/ambien\b \bempera\bureT\fpeSpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\f-20°C\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Li\bres
Initi\bl\ffill\fincluding\foil\ffilter4.6
Service\ffill\fincluding\foil\ffilter4.3
Стр. 1 из 2
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http://vnx.su

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
2.0\fDur\btec-HE\f(MI4)\f
Ap

\brt\ffrom\f\b\ffew\fch\bnges,\fthe\f2.0L\fDur\btec-HE\f(MI4)\fengine\fis\fl\brgely\fb\bsed\fon\fthe\fengine\f
\blre\bdy\fused\fin\fFocus\f2004.75\f(07/2004-)\fvehicles.\f
Key\ffe\btures\fof\fthe\fengine\finclude:\f

Direct\fignition\fcoils\f\f

Electronic\fthrottle\fv\blve\f\f

Mech\bnic\bl\fthermost\bt\f\f

V\bri\bble\fint\bke\fsystem\fwith\fswirl\fv\blves\f\f

Du\bl-m\bss\fflywheel\f\f

Oil\fcooler\f
Ch\bnges\fover\fthe\fv\bri\bnt\fl\bst\finst\blled\fin\fFocus\f2004.75\f(07/2004-)\fvehicles\finclude:\f

Exh\bust\fm\bnifold;\fthe\fsh\bpe\fof\fthe\findividu\bl\fpipes\fh\bs\fbeen\fch\bnged\fto\f\bccommod\bte\f
th

e\fnew\fposition\fof\fthe\f\bltern\btor.\f
Exh\bust\fm\bnifold\f
\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G837785&gui...procarmanuals.com
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis and Testing
Special Tool(s)
Gen

eral Equipment
Materials
Specification
WSK-M2G349-A7\f\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. \b.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.
If\fthe\fconcern\fpersists,\fcheck\fthe\fsymptoms\f\bnd\fcontinue\fwith\fthe\fSymptom\f
C
h\brt.\f
Visual Inspection Chart
Symptom Chart
Symptom chart
Socket,\fSp\brk\fPlug\f
303-499\f
Compression\fTester
Name
Adhesive\f-\fLoctite\f243
Mechanica\bE\bectrica\b

Cool\bnt\fle\bks\f\f

Le\bking\foil.\f\f

Fuel\fle\bks\f\f

Visibly\fd\bm\bged\for\fworn\fp\brts\f\f

Loose\for\fmissing\fnuts\for\fbolts\f
Fuse(s)\f\f

Loose\for\fcorroded\fconnector(s)\f\f

Control\funit\f\f

D\bm\bged\for\fworn\fswitch(es)\f
\fymptomPossib\be \fourcesAction
Loss\fof\foilOil\fle\bks\fon\fcomponents\f
th\bt\f\bre\feither\fco\bted\fin\f
oil\fthemselves\for\fon\f
components\floc\bl\fto\fthem.
\f
*CHECK\ffor\fevidence\fof\foil\fle\bks\fon\f
components.\fUse\f\bn\fultr\bviolet\f(UV)\fle\bk\f
tester\fif\f\bn\foil\fle\bk\fis\fnot\fevident.\fINSTALL\f
new\fg\bskets\for\fcomponents\f\bs\frequired.\f
*
Intern\bl\for\fextern\bl\fle\bk\f
\bt\fthe\foil\fcooler.\f
*CHECK\fwhether\fthere\fis\f\bn\foil\ffilm\fon\fthe\f
cool\bnt\fin\fthe\fcool\bnt\fexp\bnsion\ft\bnk.\f
INSTALL\f\b\fnew\foil\fcooler\for\foil\fcooler\fse\bl.\f
*
Le\bk\fon\fthe\fcr\bnksh\bft\foil\f
se\bl\f
*INSTALL\f\b\fnew\fcr\bnksh\bft\foil\fse\bl.\fREFER\f
to:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion),\f
Cr\bnksh\bft\fRe\br\fSe\bl \f(303-
01C\fEngine\f
-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
\f
Стр. 1 из
11
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Le\bks\ffrom\foil\fc\brrying\f
components\for\fb\bsic\f
engine.\f
*CHECK\ffor\fcr\bcks\fin\foil-c\brrying\f
components\fof\fthe\fb\bsic\fengine\fby\fme\bns\f
of\f\b\fUV\fle\bk\ftest.\fINSTALL\fnew\f
components\for\fse\bls\f\bs\fnecess\bry.\f
*
Oil\fConsumptionUse\fof\fthe\fwrong\ftype\fof\f
engine\foil.\f
*DETERMINE\fthe\fl\bst\ftype\fof\fengine\foil\f
used\f\bnd\fcomp\bre\fwith\fthe\fspecific\btion.\f
Ch\bnge\fthe\fengine\foil\fto\fthe\fspecific\btion.\f
*
F\bulty\fpositive\fcr\bnkc\bse\f
ventil\btion\f(PCV)\fsystem.\f Hoses\for\fventil\btion\for\f
bre\bther\fv\blves\f\bre\f
blocked.\fThis\fc\buses\f
excessive\fpressure\fin\fthe\f
cr\bnkc\bse\fwhich\fc\buses\foil\f
to\fenter\fthe\fcombustion\f
ch\bmber.\f The\fPCV\foil\fsep\br\btor\fis\f
d\bm\bged.\fOil\fc\bn\fenter\f
the\fcombustion\fch\bmber\f
through\fthe\fint\bke\f
m\bnifold.\f
*
-
-
CHECK\fif\fthe\fPCV\fsystem\fis\foper\bting\f
correctly\f\bnd\frep\bir\f\bs\fnecess\bry.\f
*
D\bm\bged\fg\bskets\for\f
m\bting\fsurf\bces.\f D\bm\bged\fcylinder\fhe\bd\f
g\bsket\for\fw\brped\fm\bting\f
f\bces.\f
Worn\fv\blve\fstem\foil\fse\bls.\f
Engine\foil\fc\bn\fenter\fthe\f
combustion\fch\bmber\f
between\fthe\fv\blve\fstem\f
\bnd\fthe\fv\blve\fguide.\f
*
-
-
CHECK\fthe\fg\bskets\f\bnd\fm\bting\fsurf\bces\f
for\fd\bm\bge.\f Remove\fthe\fcylinder\fhe\bd.\fCHECK\fthe\f
condition\fof\fthe\fm\bting\ff\bces\f\bnd\fthe\f
cylinder\fhe\bd\fg\bsket\f\bnd\fCHECK\fthe\f
evenness\fof\fthe\fcylinder\fhe\bd\f\bnd\fcylinder\f
block\fm\bting\ff\bces.\f
INSTALL\fnew\fv\blve\fstem\foil\fse\bls.\f\f
REFER\fto:\f V\blve\fStem\fSe\bls \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
*
-
-
Piston\fring\for\fcylinder\f
liner\fwe\br.\f
*INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\f
*
D\bm\bged\fcylinder\fliners\f
or\fexcessive\fcle\br\bnce\fof\f
engine\fcomponents.\f
Piston\f
Piston\frings\f(cle\br\bnce\fin\f
groove\f\bnd\fend\fg\bp).\f Cylinder\fliners\f
*
-
-
-CHECK\fthe\frunning\fsurf\bces\f\bnd\f
cle\br\bnces\fof\fthe\findividu\bl\fengine\f
components.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fINSTALL\f\b\fnew\fcylinder\fblock\fif\f
necess\bry.\f Check\fthe\fpistons\f\bnd\fpiston\frings.\f
*
*
Cool\bnt\f
consumptionCooling\fsystem\f
components.\f
*Check\fthe\fcooling\fsystem\fcomponents.\f\f
REFER\fto:\f Engine\fCooling \f(303-
03A\fEngine\f
Cooling\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Oil\fcooler\f
*INSTALL\f\b\fnew\foil\fcooler.\f
*
D\bm\bged\fg\bskets\for\f
w\brped\fm\bting\ff\bces.\f
*CHECK\fthe\fcylinder\fhe\bd\fg\bsket\ffor\f
d\bm\bge.\fCHECK\fthe\fcylinder\fhe\bd\ffor\f
distortion.\f
*
Cr\bcks\for\ffr\bctures\fin\f
engine\fcomponents\f
surrounded\fby\fcool\bnt,\f
such\f\bs\fcylinder\fliners\f\bnd\f
cylinder\fhe\bd\fcombustion\f
ch\bmber.\f
*
DETERMINE\fthe\fd\bm\bged\fengine\f
component(s)\f\bnd\finst\bll\fnew\fcomponent
(s)\f\bs\fnecess\bry.\f
*
Стр. 2 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su

Engine\fwill\fnot\f
cr\bnkB\bttery\for\fb\bttery\fc\bble\f
*CHECK\fthe\fb\bttery,\fb\bttery\fholder\f\bnd\f
b\bttery\fc\bble(s).\f\f
REFER\fto:\f Specific\btions \f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fSpecific\btions).\f
*
St\brter\fmotor\for\fc\bbles.\f
*CHECK\fthe\fst\brting\fsystem.\f\f
REFER\fto:\f St\brting\fSystem \f(303-06A\f
St\br

ting\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fcr\bnks\fbut\f
will\fnot\fst\brt.Fuel\ft\bnk\fis\fempty.\f
*CHECK\fthe\ffuel\flevel.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming.\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\f\f
REFER\fto:\f Cr\bnksh\bft\fPulley \f(303-01C\f
Eng

ine\f-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f
-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
or\fbroken\f
*CHECK\fthe\ftiming\fch\bin\f\bnd\ftiming\fch\bin\f
sprockets.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
REFER\fto:\f Timing\fCh\bin \f(303-01C\fEngine\f-
\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Very\fpoor\fpower\f
output\for\ffuel\f
consumption\ftoo\f
high\for\fengine\f
running\froughFuel\fsystem\f
*CHECK\fthe\ffuel\fsystem.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Restricted\fexh\bust\f
system.\f
*CHECK\fthe\fexh\bust\fsystem.\f\f
REFER\fto:\f Exh\bust\fSystem\f-\f2.0L\fDur\btec-
HE\f

(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(309-00A\f
Exh
\bust\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDescription\f\bnd\f
Oper\btion).\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\fis\ff\bulty\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming,\f
timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\fINSTALL\f
new\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
(303-01C\fEngine\f-\f2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Incorrect\fignition\ftiming\f
*CHECK\fthe\felectronic\fengine\fcontrols.\f
*
Noisy\frunningEngine\f\buxili\bry\f
components\floose\for\f
d\bm\bged.\f
*CHECK\fengine\f\buxili\bry\fcomponents\ffor\f
d\bm\bge\for\flooseness.\fCHECK\f\bnd\f\bdjust\f
v\blve\ftiming.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(303-01C\fEngine\f-\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
In s

t\bll\btion).\f
*
Noisy\frunning,\f
misfiring,\fIncorrect\ffuel\f
*DETERMINE\fwhich\ftype\fof\ffuel\fw\bs\fl\bst\f
put\fin\fthe\ft\bnk\f(note\fthe\fcountry\fspecific\f
*
Стр. 3 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su