2006 FORD S-MAX Service Repair Manual

fuel cap release warning light recommended oil coolant temperature compression ratio gas tank size

Page 3033 of 4402

$FORD S-MAX 2006 Service Repair Manual Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f C1LF09,\fpin\f10,\fcircuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f connector\fC1BP02A,\fpin\f75,\fc$

Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09,\fpin\f10,\fcircuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f75,\fcircuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fC8 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C8:\bCHECK\bCIRCUIT\bBETWEEN\bTHE\bCJB\bAND\bRIGHT-HAND\bHEADLAMP\bFOR\bA\bSHORT\b
TO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB,\fconnector\fC1BP02A,\fpin\f75,\f
circuit\fCLF05A\f(BU/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b
CHECK\fthe\fCJB,\fif\fnecess\bry\fINSTALL\f\b\fnew\fone.\fCHECK\fsystem\foper\btes\f
correctly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\fCLF05A\f(BU/GN)\f
between\fthe\fhe\bdl\bmp\f\bnd\fthe\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
C9:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09,\fpin\f7,\fcircuit\fGD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
RENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD132M\f(BK/VT)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP380\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bD\b:\bONE\bHIGH\bBEAM\bHEADLAMP\bIS\bINOPERATIVE\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
D1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f2\b
TURN\fON\fthe\fhigh\fbe\bm.\f3\b
Is\fthe\fleft-h\bnd\fhigh\fbe\bm\finoper\btive?\f
Yes\b GO\fto\fD2.\f\f
No\b GO

\fto\fD5.\f\f
D2:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\fC1LF08,\f
pin\f5,\fcircuit\fCLF02A\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fD4.\f\f
Стр. 11 из 28
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Page 3034 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bGO\fto\fD3.\f\f D3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b Me\bsure\$

No\bGO\fto\fD3.\f\f
D3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bAT\bTHE\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\f
C1BP02A,\fpin\f5,\fcircuit\fCLF02A\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f74,\fcircuit\fCLF02A\f(GY/BN),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
D4:\bCHECK\bGROUND\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF08,\fpin\f7,\fcircuit\fGD130T\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD130T\f(BK/YE)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP371\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
D5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\fC1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fdipped\fbe\bm.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09\f,\fpin\f5,\fcircuit\fCLF03A\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fD7.\f\f
No\b
GO

\fto\fD6.\f\f
D6:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bOF\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f
C1LF09,\fpin\f5,\fcircuit\fCLF03A\f(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02A,\fpin\f75,\fcircuit\fCLF03A\f(VT/OG),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fTHE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fhe\bdl\bmp\f\bnd\f
the\fCJB\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
D7:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\fhe\bdl\bmp,\fconnector\f2\b
Стр. 12 из 28
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Page 3035 of 4402

$FORD S-MAX 2006 Service Repair Manual C1LF09,\fpin\f7,\fcircuit\fGD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcor$

C1LF09,\fpin\f7,\fcircuit\fGD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fhe\bdl\bmp.\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fGD132M\f(BK/VT)\fbetween\fthe\f
he\bdl\bmp\f\bnd\fsoldered\fconnection\fSP380\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bE\b:\bTHE\bHEADLAMPS\bARE\bON\bCONTINUOUSLY\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
E1:\bDETERMINE\bTHE\bFAULT\bCONDITION
Ignition\fswitch\fin\fposition\fII.\f1\b
Lights\fcontrol\fmodule\fset\fto\fOFF.\f2\b
CHECK\fthe\fhe\bdl\bmp.\f3\b
Do\fthe\flow\fbe\bms\fillumin\bte\fcontinuously?\f
Yes\bGO\fto\fE2 .\f\f
No\b
GO

\fto\fE10 .\f\f
E2:\bDETERMINE\bVEHICLE\bEQUIPMENT\bLEVEL
Find\fout\fwhether\fthe\fvehicle\fis\ffitted\fwith\fthe\f
d\bytime\frunning\fl\bmps\f(DRL)\foption.\f1\b
Does\fthe\fvehicle\fh\bve\fd\bytime\frunning\fl\bmps?\f
Yes\b
CHECK\fthe\fsoftw\bre\fconfigur\btion\fof\fthe\fGEM\fwith\f
the\f\bid\fof\fWDS\f\bnd\fupd\bte\fit\f\bs\frequired.\fCHECK\f
system\foper\btes\fcorrectly\fIf\fthe\fconcern\fpersists:\f
GO\fto\fE3 .\f\f
No\b GO

\fto\fE3 .\f\f
E3:\bCHECK\bFUSE\bF33\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF33\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF33\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fE4 .\f\f
No\b
R

ENEW\ffuse\fF33\f(5\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E4:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF33\b(5\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF33\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF33\f(5\fA)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE5 .\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF33\f(5\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bLIGHTS\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Стр. 13 из 28
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Page 3036 of 4402

$FORD S-MAX 2006 Service Repair Manual Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f C2LF23D.\f2\b Ignition\fswitch\fin\fposition\fII.\f3\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcon$

Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f1,\fcircuit\fSBB33B\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE6 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\ffuse\fF33\f(5\fA)\f(EJB)\f\bnd\fthe\flights\fcontrol\f
module\fwith\fthe\f\bid\fof\fthe\fwiring\fdi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
E6:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bLIGHTS\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f5,\fcircuit\f
GD133BT\f(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fE7 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuits\f
between\fthe\flights\fcontrol\fmodule\f\bnd\fground\f
connection\fG3D134\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E7:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTING\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fG3D134\f.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flighting\f
control\fmodule,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\f
VLF25A\f(GN/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fCJB,\f
connector\fC1BP02C,\fpin\f52,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fE8 .\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVLF25A\f
\f\f
\f\f
Стр. 14 из
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Page 3037 of 4402

$FORD S-MAX 2006 Service Repair Manual (GN/VT)\fbetween\fthe\flighting\fcontrol\fmodule\f\bnd\f the\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f CHECK\fsystem\foper\btes\fcorrectly\f E8:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBE$

(GN/VT)\fbetween\fthe\flighting\fcontrol\fmodule\f\bnd\f
the\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fsystem\foper\btes\fcorrectly\f
E8:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTS\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bSHORT\bTO\bBATTERY\bVOLTAGE
Disconnect\fLights\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f1\b
Disconnect\fCJB\ffrom\fconnector\fG3D134\f.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE9 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fcircuit\fVLF25A\f(GN/VT)\fbetween\fthe\flighting\f
control\fmodule\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
E9:\bCHECK\bTHE\bLIN\bDATA\bBUS\bCONNECTION\bBETWEEN\bTHE\bLIGHTING\bCONTROL\b
MODULE\bAND\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bFOR\bSHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flights\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f6,\fcircuit\fVLF25A\f
(GN/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fE10 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
VLF25A\f(GN/VT)\fbetween\fthe\flighting\fcontrol\f
module\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
E10:\bRULE\bOUT\bTHE\bCENTRAL\bJUNCTION\bBOX\b(CJB)\bAS\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fCJB\ffrom\fconnector\fC1BP02A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
CHECK\fthe\fhe\bdl\bmp.\f4\b
Is\fthe\fleft-h\bnd\flow\fbe\bm\fperm\bnently\flit?\f
Yes\b -\fLeft-h\bnd\flow\fbe\bm\fperm\bnently\flit:\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF04A\f(BN/BU)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b
-\fRight-h\bnd\flow\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF05A\f(BU/GN)\fbetween\fthe\fCJB\f\bnd\fthe\f
\f\f
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Page 3038 of 4402

$FORD S-MAX 2006 Service Repair Manual he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f system\foper\btes\fcorrectly\f -\fLeft-h\bnd\fm\bin\fbe\bm\fperm\bnently\flit:\fLOCATE\f \bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcir$

he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fLeft-h\bnd\fm\bin\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF02A\f(GY/BN)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fRight-h\bnd\fhigh\fbe\bm\fperm\bnently\flit:\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\fin\fcircuit\f
CLF03A\f(VT/OG)\fbetween\fthe\fCJB\f\bnd\fthe\f
he\bdl\bmp\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-
\fNone\fof\fthe\fhe\bdl\bmps\fis\fperm\bnently\flit:\fRENEW\f
THE\fCJB.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
PINPOINT\bTEST\bF\b:\bHEADLAMP\bFLASHER\bNOT\bFUNCTIONING\b
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
F1:\bDETERMINE\bTHE\bCONDITIONS\bUNDER\bWHICH\bTHE\bFAULT\bOCCURS
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\flow\fbe\bm.\f2\b
CHECK\fthe\fhe\bdl\bmps\fin\fevery\fsetting\fof\fthe\fswitch.\f3\b
OPERATE\fhe\bdl\bmp\ffl\bsher.\f4\b
TURN\fON\fthe\fhigh\fbe\bm.\f5\b
Are\fthe\fhigh\fbe\bm\f\bnd\fhe\bdl\bmp\ffl\bsher\finoper\btive?\f
Yes\b GO\fto\fPinpoint\fTest\f B.\f\f
No\b GO

\fto\fF2.\f\f
F2:\bRULE\bOUT\bTHE\bHIGH\bBEAM\bHEADLAMP\bSWITCH\bAS\bTHE\bCAUSE\bOF\bTHE\bFAULT
CHECK\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\f\bccording\fto\fthe\fcomponent\ftests\f
\bt\fthe\fend\fof\fthis\fsubsection:\f1\b
Is\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch\fOK?\f?\f
Yes\b CHECK\fthe\fCJB\f\bnd\fthe\fsteering\fwheel/steering\fcolumn\fmodule\fwith\fthe\f
\bid\fof\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\f
the\fconcern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\fCommunic\btions\f
Net

work,\fDi\bgnosis\f\bnd\fTesting).\f
No\b
RENEW\fthe\fhigh\fbe\bm\fhe\bdl\bmp\fswitch.\fCHECK\fsystem\foper\btes\fcorrectly\f
PINPOINT\bTEST\bG\b:\bADAPTIVE\bFRONT\bLIGHTING\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
G1:\bDETERMINE\bTHE\bFAULT\bCONDITION
NOTE:\fThe\f\bd\bptive\ffront\flighting\fmodule\fonly\f\bdjusts\fthe\fhe\bdl\bmps\fwhen\fthe\fvehicle\fis\f
driving\f\bt\f\b\fspeed\fgre\bter\fth\bn\f3km/h.\f
Perform\f\b\fro\bd\ftest\fto\fdetermine\fthe\fex\bct\f
conditions\funder\fwhich\fthe\ff\bult\foccurs.\f1\b
Is\fthe\f\bd\bptive\flighting\finoper\btive\fon\fthe\fleft-h\bnd\f
side?\f
Yes\bThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fleft-
h\bnd\f
side:\f GO\fto\fG12 .\f\f
Стр. 16 из 28
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Page 3039 of 4402

$FORD S-MAX 2006 Service Repair Manual No\b-\fThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fright- h\bnd\fside:\f GO\fto\fG15.\f\f - \fThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fboth\fsides:\f GO\fto\fG2 .\f\f G2:\bCHECK\bFUS$

No\b-\fThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fthe\fright-
h\bnd\fside:\f GO\fto\fG15.\f\f
-
\fThe\f\bd\bptive\flighting\fis\finoper\btive\fon\fboth\fsides:\f
GO\fto\fG2 .\f\f
G2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fG3 .\f\f
No\b R

ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5\fA)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG4 .\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF43\f(5\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G4:\bCHECK\bFUSE\bF39\b(15\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
CHECK\ffuse\fF39\f(15\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fG5 .\f\f
No\b R

ENEW\ffuse\fF39\f(15\fA)\f(EJB).\fCHECK\fsystem\f
oper\btes\fcorrectly\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f
\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF39\b(15\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF39\f(15\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fG6 .\f\f
No\b
L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G6:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
Стр. 17 из 28
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Page 3040 of 4402

$FORD S-MAX 2006 Service Repair Manual connector\fC2LF23A.\f2\b Ignition\fswitch\fin\fposition\fII.\f3\b Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f lighting\fmodule,\fconnector\fC2LF23A,\fpin\f10,\fcircuit\f CBB43C\f(GY),\f$

connector\fC2LF23A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f10,\fcircuit\f
CBB43C\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fG7 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit(s)\f
between\ffuse\fF43\f(5\fA)\f(EJB)\f\bnd\fthe\f\bd\bptive\f
front\flighting\fmodule\fwith\fthe\f\bid\fof\fthe\fwiring\f
di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
G7:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f1,\fcircuit\f
CBB39D\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f2,\fcircuit\f
CBB39G\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes\b
GO\fto\fG8 .\f\f
No\b -

\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fone\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fthe\frelev\bnt\fcircuit(s)\fbetween\fsoldered\f
connection\fSP174\f\bnd\fthe\f\bd\bptive\ffront\flighting\f
module\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
system\foper\btes\fcorrectly\f
-\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fboth\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fthe\fcircuit(s)\fbetween\ffuse\fF39\f(15\fA)\f(EJB)\f\bnd\f
soldered\fconnection\fSP174\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly
\f
G8:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f1,\fcircuit\f
GD138BU\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
\f\f
Стр. 18 из 28
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