Page 2065 of 4402
18.Special\bTool(\f):\b 303-290B,\f303-290-13 ,\f303-
290
A-15 ,\f303-290B-16 \f
19.
Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f
\bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General\bEquipment:\b Tr\bnsmission\fj\bck\f
20 .S
pecial\bTool(\f):\b 303-290A-15\f
21.
Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f
j\bck\f\bnd\fremove.\f
General\bEquipment:\b Tr\bnsmission\fj\bck\f
\f\f
\f\f
\f\f
\f\f
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Page 2066 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles With:
5-Speed Manual T\bansaxle - MTX75 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Disassembly
Special T\f\fl(s)
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
205-078-01\f
Ad\bpter\ffor\f205-078\f(Thrust\fP\bd)\f
205-176\f
Remover,\fDifferenti\bl\fBe\bring\fCone\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl
\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f1. \f\f1.
Install t\be Spe\fial
Tool(s):
303
435
4.
Oil\fc\bn\fesc\bpe.
NOTE:\fM\brking\f
the\f
components\f
m\bkes\f
inst\bll\btion\f
e\bsier.
5.
Oil\fc\bn\fesc\bpe.
\f
\f
\f
\f
\f
\f
\f
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Page 2067 of 4402
2.Spe\fial Tool(s): 308-208\f
3. Sp
e\fial Tool(s): 308-208\f
4. \f
\f
\f
\f
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Page 2068 of 4402
5. \f
6.
NOTE:\fM\brking\fthe\fcomponents\fm\bkes\finst\bll\btion\fe\bsier.
7. \f
8. \f
\f\f
\f
\f\f
\f\f
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Page 2069 of 4402
9.NOTE:\fM\brking\fthe\fcomponents\fm\bkes\finst\bll\btion\fe\bsier.
10.Spe\fial Tool(s): 205-176\f
11. S
pe\fial Tool(s): 205-078,\f205-078-01\f
12. S
pe\fial Tool(s): 205-176\f
\f\f
\f\f
\f\f
\f
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Page 2070 of 4402
13.Spe\fial Tool(s): 205-078,\f205-078-01\f
14.
The\ffollowing\ftwo\fsteps\fshould\fonly\fbe\fc\brried\fout\fif\fthe\freverse\f
ge\br\fidler\fsh\bft\fis\fd\bm\bged.\f
15. \f
16. \f
\f
\f\f
\f\f
\f\f
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Page 2071 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Output ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-310\f
Remover,\fBe\bring/Ge\br\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
308-605\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hydr\bulic\fpress
Puller
1. Cl\bmp\fthe\foutput\fsh\bft\fin\f\b\fvise.\f
2. Only\fremove\fthe\fbe\bring\fif\fit\fis\fto\fbe\frenewed.\fGeneral \bqui\fment: Puller\f
3. S\f
ecial Tool(s): 205-310\f
Gen
eral \bqui\fment: Hydr\bulic\fpress\f
4. D
isc\brd\fthe\fsn\bp\fring.\f
\f
\f
\f
\f\f
\f\f
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Page 2072 of 4402
5.CAUTION:\fThe\fdetent\fb\blls\f\bre\fspring-
lo
\bded.\fT\bke\fc\bre\fwhen\fremoving\fthe\f
selector\fring\ffrom\fthe\fsynchronizer\fhub.\f
NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f Dis\bssemble\fthe\ffollowing\fitems:\f 1.
Selector\fring\f
2. Synchronizer\fbody\f
3. Compression\fsprings\f
4. Blocker\fb\brs\f
5. Detent\fb\blls\f
6. Disc\brd\fthe\fsn\bp\fring.\f
7. S\fecial Tool(s): 205-310\f
Ge n
eral \bqui\fment: Hydr\bulic\fpress\f
8. Gen
eral \bqui\fment: Hydr\bulic\fpress\f
Ge n
eral \bqui\fment: Puller\f
\f\f
\f\f
\f
\f\f
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