Page 2097 of 4402
46. Inst\bll\fthe\ffollowing\fitems:\f1.Special Tool(s)\b 205-115\f
2.
CAUTION:\fCover\fthe\finput\fsh\bft\fsplines\f
with\f\bdhesive\ft\bpe\fto\f\bvoid\fd\bm\bging\fthe\f
input\fsh\bft\foil\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
inst\blled.\f
3.
NOTE:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\finst\blled.
Tor\fue\b 11\fNm\f
47.Remove\fthe\f\bdhesive\ft\bpe\ffrom\fthe\finput\fsh\bft\fsplines.
48. \f
49. Material\b Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLR\f(WSK-
M2G348
A5\f/\f2U7J-M2G348-AA) \f
50. \f\f2.
Tor\fue\b
26\fNm
3.Tor\fue\b
26\fNm
4.Tor\fue\b
40\fNm
5.Remove
the
Special
Tool(s)\b
\f\f
\f
\f\f
\f\f
Стр. 13 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544144&gui...procarmanuals.com
http://vnx.su
Page 2098 of 4402
205
329
303
435
303
435
\f
Стр. 14 из 14
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544144&gui...procarmanuals.com
http://vnx.su
Page 2099 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn—2.0L Du\batec-HE
(107kW/145PS) - MI4/2.0L Du\batec-HE
Flex Fuel (107kW/145PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma
te\bials
Gene\bal Equipment CAUTION: Make su\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Apply\f\b\fthin\fco\bting\fof\fgre\bse\fto\fthe\finput\fsh\bft\f splines.\f
Material\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88
SX1C220AA) \f
3. Gen
eral \fquipment\b Tr\bnsmission\fj\bck \f
\f
\f
\f
\f
Стр. 1 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su
Page 2100 of 4402
4. Perform\fthis\f\bnd\fthe\ffollowing\foper\btion\fsimult\bneously.\f
Special Tool(s)\b 303-290A-15\f
To r
que\b 48\fNm
\f
5. Torque\b 48\fNm
\f
6. Remove\fthe\ftr\bnsmission\fj\bck.\f
7. Torque\b 48\fNm
\f
8. Special Tool(s)\b 303-290A-15\f
Tor
que\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su
Page 2101 of 4402
9.Special Tool(s)\b 303-290B,\f303-290-13 ,\f303-
290
A-15 ,\f303-290B-16 \f
10. T
orque\b 80\fNm
\f
11. Do\fnot\ftighten\fthe\fnew\fbolt\fof\fthe\fre\br\fengine\f mounting\fyet.\f
12. Refer\fto:\fKupplungssystem\fentlüften\f(308-00,\f Gener\bl\fProcedures).\f
13. Remove\fthe\fspeci\bl\ftool.\f Special Tool(s)\b 303-290A-15\f
To r
que\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su
Page 2102 of 4402
14. Remove\fthe\fspeci\bl\ftool.\fSpecial Tool(s)\b 303-290B,\f303-290-13 ,\f303-
29 0
A-15 ,\f303-290B-16 \f
15. T
orque\b 40\fNm
\f
16. Torque\b 20\fNm
\f
17. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
t
w
isted.\f
Material\b Gre
\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
Tor
que\b 48\fNm
\f
18. Inst\bll\fthe\ffollowing\fitems:\f 1. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su
Page 2103 of 4402
Inst\bll\btion).\f
2. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Torque\b 48\fNm
\f
20. \f\f 1.Torque\b 25\fNm
\f
2. Torque\b 48\fNm
\f
3. Torque\b 148\fNm
\f
21. Torque\b 25\fNm
\f
22. \f
23. Adjust\fthe\fselector\fc\bble.\f Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wi t
h:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f(MTX-75) \f(308-
00\f
M\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
\f\f
\f\f
\f\f
\f\f
Стр. 5 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su
Page 2104 of 4402
Inst\bll\btion).\f
2. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
25. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
26. \f
27. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f
Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
Стр. 6 из
6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544145&gui...procarmanuals.com
http://vnx.su