2006 FORD S-MAX Service Repair Manual

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Page 3505 of 4402

$FORD S-MAX 2006 Service Repair Manual Disconnect\fleft\fre\br\fdoor\fmodule\fC7PL01.\f1 Disconnect\fleft\fre\br\fdoor\flock\fC7PL71.\f2 Ignition\fswitch\fin\fposition\fII.\f3 Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft\fre\br\fdoor\f m$

Page 3506 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f Y\fs GO\fto\fH4 .\f\f No L OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f CPL04A\f(BK)\fbetween\fthe\fleft\fre\br\fdoor\$

Page 3507 of 4402

$FORD S-MAX 2006 Service Repair Manual No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fleft\fre\br\fdoor\f lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f PINPOINT TEST I : CIRCUIT OF THE LEFT REAR CENTRAL LOCKING MOTOR WITH DOUBLE L$

No
CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fleft\fre\br\fdoor\f
lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST I : CIRCUIT OF THE LEFT REAR CENTRAL LOCKING MOTOR
WITH DOUBLE LOCKING FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
I1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE LEFT REAR DOOR MODULE AND
THE LEFT REAR DOOR LOCK
Disconnect\fleft\fre\br\fdoor\fmodule\fC7PL01.\f1
Disconnect\fleft\fre\br\fdoor\flock\fC7PL71.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft\fre\br\fdoor\f
module\fconnector\fC7PL01\fpin\f9,\fcircuit\fCPL08A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
4
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CPL08A\f(BK)\fbetween\fthe\fleft\fre\br\fdoor\fmodule\f\bnd\f
the\fleft\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No GO\fto\fI2.\f\f
I2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE LEFT REAR DOOR MODULE
AND THE LEFT REAR DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft\fre\br\fdoor\f
module\fconnector\fC7PL01\fpin\f9,\fcircuit\fCPL08A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fthe\fleft\fre\br\fdoor\flock,\f
connector\fC7PL71,\fpin\f6,\fcircuit\fCPL08A\f(BK),\fwiring\f
h\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fI3.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL08A\f(BK)\f
between\fthe\fleft\fre\br\fdoor\fmodule\f\bnd\fthe\fleft\fre\br\f
door\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
I3: CHECK FOR SHORT TO GROUND BETWEEN THE LEFT REAR DOOR MODULE AND
THE LEFT REAR DOOR LOCK (DURING LOCKING/UNLOCKING)
\f\f
\f\f
Стр. 27 из 34
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Page 3508 of 4402

$FORD S-MAX 2006 Service Repair Manual Ignition\fswitch\fin\fposition\f0.\f1 Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft\fre\br\fdoor\f module\fconnector\fC7PL01\fpin\f9,\fcircuit\fCPL08A\f(BK),\f wiring\fh\brness\fside\f\bnd\fground.\$

Page 3509 of 4402

$FORD S-MAX 2006 Service Repair Manual lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fleft\fre\br\fdoor\f lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f PINPOINT TEST J : CIRCUIT OF$

lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fleft\fre\br\fdoor\f
lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST J : CIRCUIT OF THE RIGHT REAR CENTRAL LOCKING
MOTOR WITH DOUBLE LOCKING FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
J1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE RIGHT REAR DOOR MODULE AND
THE RIGHT REAR DOOR LOCK
Disconnect\fright\fre\br\fdoor\fmodule\fC8PL01.\f1
Disconnect\fright\fre\br\fdoor\flock\fC8PL72.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright\fre\br\fdoor\f
module\fconnector\fC8PL01\fpin\f9,\fcircuit\fCPL12A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f
4
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f
CPL12A\f(BK)\fbetween\fthe\fright\fre\br\fdoor\fmodule\f\bnd\f
the\fright\fre\br\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No GO\fto\fJ2 .\f\f
J2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE RIGHT REAR DOOR MODULE
AND THE RIGHT REAR DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright\fre\br\fdoor\f
module\fconnector\fC8PL01\fpin\f9,\fcircuit\fCPL12A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fthe\fright\fre\br\fdoor\flock\f
connector\fC8PL72\fpin\f6,\fcircuit\fCPL12A\f(BK),\fwiring\f
h\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs
GO\fto\fJ3 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL12A\f(BK)\f
between\fthe\fright\fre\br\fdoor\fmodule\f\bnd\fthe\fright\f
re\br\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
J3: CHECK FOR SHORT TO GROUND IN THE CIRCUIT BETWEEN THE RIGHT REAR \f\f
\f\f
Стр. 29 из
34
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Page 3510 of 4402

$FORD S-MAX 2006 Service Repair Manual DOOR MODULE AND THE RIGHT REAR DOOR LOCK Ignition\fswitch\fin\fposition\f0.\f1 Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright\fre\br\fdoor\f module\fconnector\fC8PL01\fpin\f9,\fcircuit\fCPL12A\f(BK)$

Page 3511 of 4402

$FORD S-MAX 2006 Service Repair Manual Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f door\flock.$

Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST K : CIRCUIT OF THE PASSENGER COMPARTMENT LOCKING
SWITCH FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
K1: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fdriver\fdoor\fmodule\fC5PL01-B.\f2
Disconnect\fdriver\fdoor\flock\fC5PL63.\f3
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f21,\fcircuit\fCPL42A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f2,\fcircuit\fCPL42A\f(BK),\fwiring\f
h\brness\fside.\f4
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fK2 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL42A\f(BK)\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
K2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-B\fpin\f5,\fcircuit\fCPL43A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f3,\fcircuit\fCPL43A\f(BK),\fwiring\f
h\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fK3 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL43A\f(BK)\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
Стр. 31 из 34
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Page 3512 of 4402

$FORD S-MAX 2006 Service Repair Manual K3: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE DRIVER DOOR LOCK Ignition\fswitch\fin\fposition\fII.\f1 Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\fmodule\f connector\$

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