Page 2265 of 4402
53. \f\f1.Torque:\b \f
18\fNm
\f
90
°\f
2.
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\finst\blled.
3. Special\bTool(\f):\b 308-789\f
St\bge\f1:\f
St\bge\f2:\f
54.CAUTION:\fM\bke\fsure\fth\bt\fthe\floc\bting\fdowels\frem\bin\f
inst\blled.\f
55. \f
56.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fsurf\bce\fis\fcle\bn\f\bnd\f
free\fof\fforeign\fm\bteri\bl.\f
Material:\bSi
licone\fSe\bl\bnt\fDCW\f(9U7J-99J9624-AA)\f
57. \f\f
2.Torque:\b 25\fNm
\f
3. Torque:\b 30\fNm
\f
4. Torque:\b 25\fNm
\f
\f
\f
\f
\f
\f
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Page 2266 of 4402
58.Torque:\b 10\fNm\f
59. \f\f1.
NOTE:\f
M\bke\fsure\f
th\bt\f\b\fnew\f
component\f
is\finst\blled.
2.Torque:\b
Nm
3.Torque:\b
18\fNm
90
4.NOTE:\f
M\bke\fsure\f
th\bt\f\b\fnew\f
component\f
is\finst\blled.
5.Special\bTool
(\f):\b
6.Remove\bthe\b
Special\bTool
(\f):\b
303
303
\f
\f\f
\f
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Page 2267 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.5L Du\batec
(162kW/220PS) - VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma
te\bials
Gene\bal Equipment CAUTION: Ensu\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
re
pl\bcing\fthe\ftr\bnsmission.\f
Torque:\b 32\fNm
\f
3.
Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f
gre\bse.\f
Mater\fal:\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88
SX1C220AA) \f
4. Gen
eral\bEqu\fpment:\b Tr\bnsmission\fj\bck \f
\f
\f
\f
\f
\f\f
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Page 2268 of 4402
5.Torque:\b 48\fNm\f
6. Torque:\b 48\fNm
\f
7. Remove\fthe\ftr\bnsmission\fj\bck.\f
8. Torque:\b 48\fNm
\f
9. Torque:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2269 of 4402
10.Torque:\b 80\fNm\f
11. Spec\fal\bTool(s):\b 303-290B,\f303-290-13 ,\f303-
29 0
A-15 ,\f303-290B-16 \f
12.
\f\f 1. Torque:\b 24\fNm
\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\f
b o
lt\fis\finst\blled.\f
Torque:\b 133\fNm
\f
13.Remove\bthe\bSpec\fal\bTool(s):\b 303-290B,\f303-290-
13 ,\f3
03-290A-15 ,\f303-290B-16 \f
14.
Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dr i
ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2270 of 4402
Remov\bl\f\bnd\fInst\bll\btion).\f
15. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi
pe\fis\fnot\ftwisted.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat
er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
Tor
que:\b 48\fNm
\f
16. \f\f 1.Torque:\b 48\fNm
\f
2. Torque:\b 9\fNm
\f
17. Torque:\b 25\fNm
\f
18. Torque:\b 25\fNm
\f
19. Torque:\b 10\fNm
\f
20. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 4 из
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Page 2271 of 4402

21.CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
be
\fkinked\for\ftwisted.\f\f
22. \f\f 1.Torque:\b 25\fNm
\f
2. Torque:\b 48\fNm
\f
23. Refer\fto:\f Ge\brshift\fC\bble\fAdjustment\f-\fVehicles\f
Wit
h:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f(M66) \f(308-00\f
M\bnu
\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f-\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
24. Inst\bll\fthe\ffollowing\fitems:\f 1. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mo u
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
25. Check\fthe\ftr\bnsmission\ffluid\ffill\flevel.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling\f-
\f2.5L\f
Dur\btec\f(162kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fGener\bl\fProcedures).\f
26. \f
\f\f
\f\f
\f\f
\f\f
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Page 2272 of 4402
27. \f
28. Initi\blize\fthe\fwindow\fregul\btor\fmotors.\fRefer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11\f
Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
Стр. 6 из
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