Page 2385 of 4402

GO\fto\fB3.\f\f
B3: CHECK THE FUEL LEVEL SENSOR FOR AIR IN\fRESS
Dr\bin\fthe\ffuel\ft\bnk.\f\f
REFER\fto:\fFuel\fT\bnk\fDr\bining \f(310-00\fFuel\fSystem\f-
\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
1
Fill\fthe\ffuel\ft\bnk\fwith\f10\fliters\fof\fdiesel.\f2
Protect\fthe\fgener\btor\fwith\flint-free\fm\bteri\bl\fto\f
prevent\fcont\bmin\btion.\f3
Disconnect\fthe\ffuel\ffilter\ffuel\fsupply\fline\fquick\f
rele\bse\fcoupling.\f\f
REFER\fto:\f Spring\fLock\fCouplings \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f
4
Using\f\b\fsuit\bble\fpiece\fof\fcle\br\fpl\bstic\fpipe,\f
m\bnuf\bcture\f\bnd\finst\bll\f\b\fpipe\fbetween\fthe\ffuel\ffilter\f
\bnd\fthe\ffuel\ft\bnk\fto\ffuel\ffilter\fsupply\fline.\f
5
Remove\fthe\flint-free\fm\bteri\bl.\f6
NOTE:\fM\bke\fsure\fth\bt\fthe\fengine\fis\f\bt\fnorm\bl\f
oper\bting\ftemper\bture.\f
St\brt\fthe\fengine,\fw\bit\f\b\ffew\fminutes\f\bnd\fthen\f
ob
serve\fthe\fcle\br\fpl\bstic\fpipe\ffor\fsigns\fof\f\bir\fingress.
\f
7
Are\f\bny\fsigns\fof\f\bir\fpresent\fin\fthe\fcle\br\fpl\bstic\fpipe?\f
Ye\b INSTALL\f\b\fnew\ffuel\flevel\fsensor\for\ffuel\ft\bnk\fto\ffuel\f
filter\fsupply\fpipe\f\bs\fnecess\bry.\f\f
No INSTALL\f\b\fnew\ffuel\ffilter.\f\f
REFER\fto:\f Fuel\fFilter\fElement \f(310-01C\fFuel\fT\bnk\f
\bnd
\fLines\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT TEST C : FUEL FILTER FUEL SUPPLY LINE BLOCKA\fE -
VEHICLES WITH 1.8L DURATORQ-TDCI (KENT) DIESEL EN\fINE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
C1: CHECK THE FUEL FILTER FUEL SUPPLY LINE FOR BLOCKA\fE
WARNINGS:\f
Do\fnot\fsmoke\for\fc\brry\flighted\ftob\bcco\fof\f\bny\ftype\fwhen\fworking\fon\for\fne\br\f\bny\ffuel\f
rel\bted\fcomponents.\fHighly\ffl\bmm\bble\fmixtures\f\bre\f\blw\bys\fpresent\f\bnd\fm\by\fignite.\f
F\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
This\fprocedure\finvolves\ffuel\fh\bndling.\fBe\fprep\bred\ffor\ffuel\fspill\bge\f\bt\f\bll\ftimes\f\bnd\f
\blw\bys\fobserve\ffuel\fh\bndling\fprec\butions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
\f\f
\f\f
Стр. 9 из 12
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Page 2386 of 4402

CAUTIONS:\fDiesel\ffuel\finjection\fequipment\fis\fm\bnuf\bctured\fto\fvery\fprecise\ftoler\bnces\f\bnd\ffine\f
cle\br\bnces.\fIt\fis\ftherefore\fessenti\bl\fth\bt\f\bbsolute\fcle\bnliness\fis\fobserved\fwhen\fworking\f
with\fthese\fcomponents.\fAlw\bys\finst\bll\fbl\bnking\fplugs\fto\f\bny\fopen\forifices\for\flines.\f
Alw\bys\fc\brry\fout\fthe\fcle\bning\fprocess\fbefore\fc\brrying\fout\f\bny\frep\birs\fto\fthe\ffuel\f
injection\fsystem\fcomponents\fto\fprevent\fforeign\fm\bteri\bl\fingress\fto\fthe\fcomponents.\f
The\fgener\btor\fmust\fbe\fprotected\ffrom\fcont\bmin\btion.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\ff\bilure\fof\fthe\fgener\btor.\f
Disconnect\fthe\ffuel\ffilter\ffuel\fsupply\fline\fquick\f
rele\bse\fcoupling.\f\f
REFER\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
1
NOTE:\fM\bke\fsure\fth\bt\fthe\fh\bnd\fpressure\fpump\f
\brrow\findic\bting\fthe\fdirection\fof\ffuel\fflow\fis\f
pointing\ftow\brds\fthe\ffuel\ffilter.\f
Inst\bll\fthe\fspeci\bl\ftool\fbetween\fthe\ffuel\ffilter\ffuel\f
su
pply\fline\fquick\frele\bse\fcoupling\f\bnd\fthe\ffuel\f
filter\funion.\f2
Oper\bte\fthe\fh\bnd\fpressure\fpump\f\bt\fle\bst\f30\f
times.\f\f3
\f\f
\f\f
\f\f
\f\f
Стр. 10 из 12
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Page 2387 of 4402

REFER\fto:\fQuick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f4
Using\f\b\fsuit\bble\fpiece\fof\fcle\br\fpl\bstic\fpipe,\f
m\bnuf\bcture\f\bnd\finst\bll\f\b\fpipe\fbetween\fthe\ffuel\f
pump\ffuel\freturn\fline\f\bnd\ffuel\freturn\fline\funion.\f5
Observe\fthe\fflow\fof\ffuel\fin\fthe\fcle\br\fpl\bstic\fpipe.\f6
Does\fthe\ffuel\ffrom\fthe\ffuel\ft\bnk\fflow\ffreely\fwith\fno\f
restrictions?\f
Ye\b
GO\fto\fPinpoint\fTest\f A.\f\f
No
R
EPAIR\for\fINSTALL\f\b\fnew\ffuel\ffilter\ffuel\fsupply\f
line.\f\f
PINPOINT TEST D : FUEL FILTER FUEL SUPPLY LINE BLOCKA\fE -
VEHICLES WITH 2.0L DURATORQ-TDCI (DW) DIESEL EN\fINE
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
D1: CHECK THE FUEL FILTER FUEL SUPPLY LINE FOR BLOCKA\fE
WARNINGS:\f
Do\fnot\fsmoke\for\fc\brry\flighted\ftob\bcco\fof\f\bny\ftype\fwhen\fworking\fon\for\fne\br\f\bny\ffuel\f
rel\bted\fcomponents.\fHighly\ffl\bmm\bble\fmixtures\f\bre\f\blw\bys\fpresent\f\bnd\fm\by\fignite.\f
F\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
This\fprocedure\finvolves\ffuel\fh\bndling.\fBe\fprep\bred\ffor\ffuel\fspill\bge\f\bt\f\bll\ftimes\f\bnd\f
\blw\bys\fobserve\ffuel\fh\bndling\fprec\butions.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
Diesel\ffuel\finjection\fequipment\fis\fm\bnuf\bctured\fto\fvery\fprecise\ftoler\bnces\f\bnd\ffine\f
cle\br\bnces.\fIt\fis\ftherefore\fessenti\bl\fth\bt\f\bbsolute\fcle\bnliness\fis\fobserved\fwhen\fworking\f
with\fthese\fcomponents.\fAlw\bys\finst\bll\fbl\bnking\fplugs\fto\f\bny\fopen\forifices\for\flines.\f
\f\f
\f\f
\f\f
Стр. 11 из 12
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Page 2388 of 4402

Alw\bys\fc\brry\fout\fthe\fcle\bning\fprocess\fbefore\fc\brrying\fout\f\bny\frep\birs\fto\fthe\ffuel\f
injection\fsystem\fcomponents\fto\fprevent\fforeign\fm\btter\fingress\fto\fthe\fcomponents.\f
The\fgener\btor\fmust\fbe\fprotected\ffrom\fcont\bmin\btion.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fresult\fin\ff\bilure\fof\fthe\fgener\btor.\f
Protect\fthe\fgener\btor\fwith\flint-free\fm\bteri\bl\fto\f
prevent\fcont\bmin\btion.\f1
Disconnect\fthe\ffuel\ffilter\ffuel\fsupply\fline\fquick\f
rele\bse\fcoupling.\f\f
REFER\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2
Inst\bll\fthe\fspeci\bl\ftool\fbetween\fthe\ffuel\ffilter\ffuel\f
supply\fline\fquick\frele\bse\fcoupling\f\bnd\fthe\ffuel\f
filter\funion.\f
3
Oper\bte\fthe\fh\bnd\fpressure\fpump.\f\f4
Observe\fthe\fflow\fof\ffuel\fin\fthe\fcle\br\fpl\bstic\ffuel\f
pipe\fin\fthe\ffuel\fpump\ffuel\freturn\fline.\f5
Does\fthe\ffuel\ffrom\fthe\ffuel\ft\bnk\fflow\ffreely\fwith\fno\f
restrictions?\f
Ye\b
GO\fto\fPinpoint\fTest\f B.\f\f
No R
EPAIR\for\fINSTALL\f\b\fnew\ffuel\ffilter\ffuel\fsupply\f
line.\f
\f\f
\f\f
\f\f
Стр. 12 из
12
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Page 2389 of 4402

Fuel Sy\btem - \feneral Information - Fuel
Tank DrainingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
\feneral Equipment
Fuel\ft\bnk\fdr\bining\fequipment
1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
3. \f
4. Connect\fthe\ffuel\ft\bnk\fdr\bin\fequipment\fground\f c\bble\fto\fthe\fvehicle.\f
General \bqui\fment: Fuel\ft\bnk\fdr\bining\f
equ
ipment \f
5. D
r\bin\fthe\ffuel\ft\bnk.\f
6. WARNING:\fFuel\fm\by\fstill\fbe\fpresent\fin\f
th
e\ffuel\ft\bnk\f\bfter\fdr\bining.\f
Remove\fthe\ffuel\ft\bnk\fdr\bin\fequipment.\f
7. \f
\f\f
\f
Стр. 1 из
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Page 2390 of 4402
8. Connect\fthe\fb\bttery\fground\fc\bble.\fRefer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
\f\f
Стр. 2 из
2
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Page 2391 of 4402

Fuel Sy\btem - \feneral Information -
Spring Lock Coupling\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
Mat
erial\b Di\bconnect
WARNINGS:\f
Re
fer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe
ty\fPrec\butions\f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fFuel\fsupply\fline\fconnectors\f\bre\fcolor\fcoded\fwhite.\fFuel\freturn\fline\fconnectors\f\bre\f
color\fcoded\fred.\f
310-040\f
Disconnect\fTool,\fFuel\fLine\f(5/16")\f
310-137\f
Disconnect\fTool,\fFuel\fLine\f
310-D004\f
Disconnect\fTool,\fSpring\fLock\fCoupling\f(3/8"\fyellow)
\f
310-D005\f
Disconnect\fTool,\fSpring\fLock\fCoupling\f(1/2"\fgreen)\f
412-038\f
Disconnect\fTool,\fSpring\fLock\fCoupling\f(5/8"\fbl\bck)\f
412-069\f
Disconnect\fTool,\fSpring\fLock\fCoupling\f(3/4"\fwhite)\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C153-G
1. Rele\bse\fthe\ffuel\fsystem\fpressure\f
Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. Special\bTool(\f):\b 310-137\f
\f
\f
\f
\f
\f
\f
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Page 2392 of 4402
3.Special\bTool(\f):\b 310-040\f
4. Sp
ecial\bTool(\f):\b 310-040\f
5. \f
6
. \f
\f
\f\f
\f\f
\f\f
Стр. 2 из 3
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