Page 2881 of 4402
Installation\b1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. WA
RNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcompressed\fspring.\f
\f
\f
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Page 2882 of 4402

Generator\band\bReg\flator\b-\bGenerator—
2.5L\bD\fratec\b(162kW/220PS)\b-\bVI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414- 01
\fB\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fThrottle\fBody\f(303-04\fFuel\fCh\brging\f\bnd\fControls\f-\f2.5L\fDur\btec-ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fLifting\f(100-02,\fDescription\f\bnd\f Oper\btion).\f
4. \f
5. Refer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\f
Drive\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
7. \f
\f\f
\f\f
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Page 2883 of 4402
8. \f
9. \f
10. \f
11. \f
\f
\f\f
\f\f
\f\f
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Page 2884 of 4402
Installation\b12.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d\bm\bged.\f Torque:\b 23\fNm
\f
13. Torque:\b 10\fNm\f
14. NOTE:\fInst\bll\f\bll\fthe\fbolts\ffinger\ftight\fbefore\f
fi
n\bl\ftightening.\f1. Torque:\b 1
5\fNm\f
2. Torque:\b 25\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\fPower\fSteering\fSystem\fFilling\f(211-00\f Steering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
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Page 2885 of 4402

Generator\band\bReg\flator\b-\bGenerator—1.8L\b
D\fratorq-TDCi\b(74kW/100PS)\b-\bLynx/1.8L\b
D\fratorq-TDCi\b(92kW/125PS)\b-\bLynx
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEq\fipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
C\bble\fties 1. Remove\fthe\f\bccessory\fdrive\fbelt.\fRefer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\fDrive\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2.
CAUTION:\f
M\bke\fsure\fth\bt\f
no\fstr\bin\fis\f
pl\bced\fon\fthe\f
refriger\bnt\f
lines.\f
NOTE:\fNote\f
the\fposition\fof\f
the\felectric\bl\f
connectors.
1.Torque:\b
Nm\f
2.
Secure\fthe\f
A/C\f
compressor\f
to\fthe\f
r\bdi\btor\f
support\f
br\bcket.
Genera\f\b
Equipment:\b
C\bble\fties
Torque:\b
Nm\f
3. \f\f
1.
Do\fnot\f
remove\fthe\f
gener\btor\f
decoupler\f
bolts\ffrom\f
the\f
gener\btor.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
3.
Torque:\b
Nm\f
\f
\f
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Page 2886 of 4402
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
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Page 2887 of 4402

Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratorq-TDCi\b(85kW/115PS)\b-\b
DW/2.0L\bD\fratorq-TDCi\b(100kW/136PS)\b
-\bDW/2.0L\bD\fratorq-TDCi\b
(103kW/140PS)\b-\bDW/2.0L\bD\fratorq-
TDCi\b(118kW/160PS)\b-\bDW,\bEmission\b
Req\firements:\bStage\bIV/Stage\bV
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Re
fer\fto:\f Accessory\fDrive\fBelt \f(303-05E\f
Acc
essory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\ffuel\ffilter.\f
Refer\fto:\f Fuel\fFilter \f(310-01C\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f 1.Torque:\b 15\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 2888 of 4402

Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Informa\bion and
\fn\ber\bainmen\b Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in
forma\bion.
General \fquipmen\b
Inspec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSelf-
D
i\bgnostic\fMode.\f
Self-Diagnos\bic Mode - Low Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f5\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f5\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S
elf-Diagnos\bic Mode
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Audio\funit\f\f
Antenn\b\f\f
Foreign\fobjects\fcont\bcting\fspe\bker\f\f
Trim\fpoorly\ffitted/reson\bnce\f\f
Audio\fcontrol\fswitch\f(if\fequipped)\f\f
Digit\bl\fvers\btile\fdisc\f(DVD)\fpl\byer\f\f
Comp\bct\fdisc\f(CD)\fch\bnger\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Audio\funit\f\f
Audio\fcontrol\fswitch\f(if\fequipped)\f\f
Centr\bl\fjunction\fbox\f(CJB)\f\f
Video\fdispl\by\f\f
DVD\fpl\byer\f\f
CD\fch\bnger\f\f
Auxili\bry\finput\fdevice\f
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f
two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
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