Page 737 of 4402
9. \f
10. General\bEquipment:\b Hose\fcl\bmp\f
re m
over/inst\bller \f
11. Ge
neral\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
12.
\f
13. \f\f 1.Torque:\b 10\fNm
\f
2. Torque:\b 8\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f
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Page 738 of 4402
14.In\ftall\bthe\bSpecial\bTool(\f):\b 303-122\f
Gen
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
15. R
emove\bthe\bSpecial\bTool(\f):\b 303-435,\f303-435-
06 ,\f3
03-435-11A \f
\f\f
\f\f
\f\f
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Page 739 of 4402
Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine—Vehicles With: 6-Speed
Automatic Transaxle - AWF\b1
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Equipment
204-349\f
Protector\fSet,\fB\bll\fJoint\fG\biter
\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
205-775\f
Protector\fH\blfsh\bft\fSe\bl\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Transmission jack 1.Torque:\b 48
\fNm\f
2. Torque:\b 48\fNm
\f
3. Torque:\b 48\fNm
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 740 of 4402
4. Secure\fthe\fengine\fto\fthe\f\bssembly\ft\bble\fwith\fret\bining\fstr\bps.\f
Genera\f\bEquipment:\b Mounting\ft\bble\fset\f
5. R
emove\fthe\fspeci\bl\ftool.\f
Specia\f\bToo\f(s):\b 303-122\f
Ge n
era\f\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
6. To
rque:\b 36\fNm
\f
7. Refer\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\f
Sys
tem\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\f
MI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
8. CAUTION:\fM\bke\fsure\fth\bt\fno\f
\f\f
\f
\f\f
\f\f
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Page 741 of 4402
components\fc\btch.\f
Lower\fthe\fvehicle\fto\ft\bke\fthe\flo\bd\foff\fthe\fengine\f
mo
untings.\f
9. \f\f 1.Torque:\b 133\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
10. Torque:\b 1
5\fNm\f
11. \f\f 1.Torque:\b 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
12. Remove\fthe\f\bssembly\fst\bnd.\f 1 3
.Torque:\b 90\fNm
\f
14. Torque:\b
1\f80\fNm
\f
2\f25\fNm
\f
15. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 742 of 4402
16. \f
17. \f
18. \f
19.Torque:\b 25\fNm
\f
20. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 743 of 4402
21.Specia\f\bToo\f(s):\b 205-775\f
22. S
pecia\f\bToo\f(s):\b 205-775\f
23 .T
orque:\b 25\fNm
\f
24. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f
Torque:\b 48\fNm
\f
25. \f\f 1. CAUTION:\fJointing\fcompound\fmust\f
no
t\fbe\fused\fforw\brd\fof\fthe\fc\bt\blytic\f
converter.\f Torque:\b 55\fNm
\f
2. Torque:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 744 of 4402
26.Torque:\b 48\fNm\f
27. Genera\f\bEquipment:\b Tr\bnsmission\fj\bck\f
28 .N
OTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
29. \f\f 1.
Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\fsubfr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Specia\f\bToo\f(s):\b 205-316A\f
3. S
lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin\fsleeve.\f
30. WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n
other\ftechnici\bn.\f
1. Torque:\b \f
1
80\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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