Page 4177 of 4402
followed.\f1. A-pill\br\finner\fp\bnel\fDrill\fout\fthe\fholes\ffor\fpuddle\fwelding\f(10\f
mm
\fdi\bmeter).\f
2. A-pill\br\finner\fp\bnel\f Drill\f\b\fhole\ffor\fpuddle\fwelding\f(10\fmm\f
di
\bmeter).\f
3. A-pill\br\finner\fp\bnel\f Resist\bnce\fspot\fweld.\f
4.
A-pill\br\finner\fp\bnel\f Puddle\fweld.\f
5 .
A-pill\br\finner\fp\bnel\f NOTE:\fOnce\fthe\fA-pill\br\freinforcement\f
\bn
d\fthe\fA-pill\br\fouter\fp\bnel\fh\bve\fbeen\f
\f\f
\f\f
\f
\f\f
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Page 4178 of 4402

inst\blled\fthis\f\bre\b\fis\fno\flonger\f
\bccessible.\f\f
Applu\fPU\fse\bl\bnt\fto\fthe\foutside\f\bnd\f
in
side.\f
6. A-pill\br\finner\fp\bnel\f 1. Puddle\fweld.\f
2. Continuous\fMIG\fweld\fse\bm.\f
7. A-pill\br\finner\fp\bnel\f Resist\bnce\fspot\fweld.\f
8 .
A-pill\br\finner\fp\bnel\f 1. Surf\bce\fgrind\fthe\fMIG\fweld\fse\bms\fin\fthe\f \bre\b\fof\fthe\fwelded\ffl\bnge.\f
NOTE:\fOnce\fthe\fA-pill\br\freinforcement\f
\b n
d\fthe\fA-pill\br\fouter\fp\bnel\fh\bve\fbeen\f
inst\blled\fthis\f\bre\b\fis\fno\flonger\f
\bccessible.\f\f
2. Apply\fself-\bdhesive\fse\bling\fstrip.\f
9. N
OTE:\fOnly\ft\bck-weld\fthe\frocker\fp\bnel\f
re
inforcement\f\bt\fthe\ftop\f\bnd\fbottom.\fThe\f
fin\bl\fwelded\fjoint\fis\fm\bde\fwhen\fthe\frocker\f
p\bnel\fis\finst\blled.\f
Rocker\fp\bnel\freinforcement\f 1.
Continuous\fMIG\fweld\fse\bm.\f
2. Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
10. WARNING:\fThe\fA-pill\br\freinforcement\fis\f
c o
vered\fwith\f\b\fhot-dip\f\bluminized\fco\bting\fon\f
its\fentire\fsurf\bce.\fThis\fco\bting\fneeds\fto\fbe\f
fully\fground\foff\fon\fthe\fMIG\fwelding\ffl\bnges\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 4179 of 4402

on\fthe\ffront\fusing\f\b\ffibre\fgrinding\fdisc.\fAny\f
cont\bmin\btion\fdue\fto\fp\brts\fof\fthe\fco\bting\fin\f
the\fwelding\fb\bth\fwill\fwe\bken\fthe\fwelded\f
joint.\f A-pill\br\freinforcement\f Cle\bn\fthe\fcont\bct\f\bre\b.\f
11
. A-pill\br\freinforcement\f Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di
\bmeter).\f
12. NOTE:\fWorking\ffrom\fthe\finside,\finsert\fthe\f
N
V
H\felement\f\bt\fthe\fA-pill\br\freinforcement\f
into\fthe\fmounting\ftube\ffor\fthe\finstrument\f
p\bnel\fbr\bcket.\f
A-pill\br,\finner\fp\bnel\f(inside\fview)\f Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
el
ement.\f
13. NOTE:\fThe\fPU\fwindow\f\bdhesive\f\bcts\f\bs\f
no
ise\finsul\btion\fin\fthe\f\bre\b\fof\fposition\f1.\f
A-pill\br\freinforcement\f 1.
Apply\fPU\fwindow\f\bdhesive\fto\fthe\finside\fof\f
the\fA-pill\br.\f
2. Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f element.\f
3. Puddle\fweld.\f
\f\f
\f
\f\f
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Page 4180 of 4402
14.NOTE:\fOnly\ft\bck-weld\fA-pill\br\f
re
inforcement.\fThe\ffin\bl\fwelded\fjoint\fis\f
m\bde\fwhen\fthe\fouter\fA-pill\br\fis\finst\blled.\f
A-pill\br\freinforcement\f Resist\bnce\fspot\fwelding\f(t\bck-weld).\f
15
. NOTE:\fThe\fMIG\fspot\fwelds\fneed\fto\fbe\f
s
u
rf\bce\fground\fso\fth\bt\fthe\fouter\fA-pill\br\ffits\f
correctly.\f
A-pill\br\freinforcement\f Surf\bce\fgrind\fthe\fMIG\fspot\fwelds.\f
\f
\f
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Page 4181 of 4402
NOTE:\f\fThe\ff\bctory-inst\blled\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\fin\f\b\fdifferent\f
po
sition\fif\f\b\frep\bir\fis\fperformed.\f\f
These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fin\fthe\fimmedi\bte\fvicinity\fof\fexisting\fMIG\f
br
\bzed\fse\bms\f\bs\feven\fthe\fsm\bllest\f\bmount\fof\fbr\bzing\fsolder\fc\bn\fresult\fin\f\b\freduction\fin\f
the\fstrength\fof\fthe\fweld\fse\bm.\f 16. A-Pill\br\fouter\f
Drill\fholes\ffor\fpuddle\fwelding\f(10\fmm\f
di
\bmeter).\f
17. NOTE:\fFor\fthe\fre\bsons\fdescribed\f\bbove,\f
w
h
en\fprep\bring\fthe\fouter\fA-p\bnel\fthe\f
existing\fopenings\fneed\fto\fbe\fenl\brged\fby\f10\f
mm\f(see\fillustr\btion\fE77653).\f
A-Pill\br\fouter\f Mill\fout\fthe\fopenings\fwith\f\b\fspheric\bl\f
\f
\f
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Page 4182 of 4402
cutter.\f
18. NOTE:\fThe\fPU\fwindow\f\bdhesive\f\bcts\f\bs\f
n
o
ise\finsul\btion\fin\fthe\f\bre\b\fof\fpositions\f2.\f
A-Pill\br\fouter\f 1.
Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\fNVH\f
element.\f
2. Apply\fPU\fwindow\f\bdhesive\fto\fthe\finside\fof\f
the\fA-pill\br.\f
3. Continuous\fMIG\fweld\fse\bm.\f
19. A-Pill\br\fouter\f Resist\bnce\fspot\fweld.\f
\f
\f
Стр. 11 из 13
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Page 4183 of 4402
20. A-Pill\br\fouter\fPuddle\fweld.\f
21
. A-Pill\br\fouter\f Intermittent\fMIG\fweld.\f
\f
\f
Стр. 12 из 13
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Page 4184 of 4402
22. A-Pill\br\fouter\f1. Resist\bnce\fspot\fweld.\f
2. Puddle\fweld.\f
\f
\f\f
Стр. 13 из 13
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