Page 1769 of 4402
In\btallation 6.
NOTE:\fUse\fnew\fse\bls.\f
N
O
TE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\f
to\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f 2. Torque: 1
0\fNm\f
7. \f
8. NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f\f
Inst\bll\f\b\fnew\fg\bsket.\f
T o
rque: 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f 2. \f\f 1.Torque: 10\fNm
\f
2. Torque: 8\fNm
\f
3. Torque: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1770 of 4402
Engine Emi\b\bion Cont\fol - 2.2L Du\fato\fq-
TDCi (129kW/175PS) - DW - Exhau\bt
Manifold to Exhau\bt Ga\b Reci\fculation
(EGR) Valve Tube
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\btallation 1. \f
2.
T
orque:\b 10\fNm
\f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
i
n
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\f
to\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 1771 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - Intake \bir Di\ftribution and Filtering
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcription and Operation
\f\f
De\fcription
Electronic\fthrottle\fbody\f
Int\bke\f\bir\freson\btor\f
Air\fcle\bner\fto\fint\bke\f\bir\freson\btor\fpipe\f
Air\fcle\bner\fcover\f
Air\fcle\bner\felement\f
Air\fcle\bner\fhousing\f
Noise,\fvibr\btion\f\bnd\fh\brshness\f(NVH)\ffo\bm\f
Air\fcle\bner\fint\bke\fpipe\f
Air\fcle\bner\foutlet\fpipe\f
Positive\fcr\bnkc\bse\fventil\btion\f(PCV)\fhose\f
Item
1
2
3
4
5
6
7
8
9
10
\f
Part Number -
-
-
-
-
-
-
-
-
-
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Page 1772 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
Duratec-HE (107kW/145PS) - MI4/2.0L
Duratec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Duratec-HE (118kW/160PS) -
MI4 - \bir Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Remove\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 3\fNm
\f
3. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 1773 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
EcoBoo\ft SCTi (149kW/203PS) - MI4 -
Intake \bir Di\ftribution and Filtering -
Component Location
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcription and Operation
\f\f
De\fcription
Outlet\fline,\f\bir\fcle\bner\f
The\f MAF\f(m\bss\f\bir\fflow) \fsensor\f
Air\fcle\bner\fc\bse\f
Inlet\fline,\f\bir\fcle\bner\f
The\fMAPT\f(m\bnifold\f\bbsolute\fpressure\f\bnd\ftemper\bture) \fsensor\f
Ch\brge\fAir\fCoolers\f
Outlet\fline,\fintercooler\f
Inlet\fline,\fintercooler\f
Item
1
2
3
4
5
6
7
8
\f
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Page 1774 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
EcoBoo\ft SCTi (149kW/203PS) - MI4 - \bir
Cleaner
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Remove\fthe\fleft-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Re
fer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Torque:\b 10\fNm
\f
4. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f
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Page 1775 of 4402
Intake \bir Di\ftribution and Filtering - 2.0L
EcoBoo\ft SCTi (149kW/203PS) - MI4 -
Charge \bir Cooler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
In\ftallation 1. Refer\fto:\f
Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f\f 1.Torque:\b 3\fNm
\f
2. Torque:\b 5\fNm
\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Page 1776 of 4402
Intake \bir Di\ftribution and Filtering - 2.5L
Duratec (162kW/220PS) - VI5 - Intake
\bir Di\ftribution and Filtering
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcription and Operation
2.5L Duratec-ST (VI5)
\f\f
De\fcription
Air\fcle\bner\foutlet\fpipe\f
M\bss\f\bir\fflow\f(MAF)\fsensor\f
Air\fcle\bner\fhousing\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fcover\f
Air\fcle\bner\fint\bke\fpipe\f
Ch\brge\f\bir\fcooler\fint\bke\fpipe\f
Ch\brge\f\bir\fcooler\f
Ch\brge\f\bir\fcooler\foutlet\fpipe\f
Air\fcle\bner\felement\fhousing\f
Item
1
2
3
4
5
6
7
8
9
\f
Part Number -
-
-
-
-
-
-
-
-
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