Page 697 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Disc\brd\fthe\fdriving\fpl\bte\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor
que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Page 698 of 4402

Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft PulleyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1. Remove\fthe\f\buxili\bry\fdrive\fbelt.\fRefer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. General \bqui\fment: Schlitzschr\bubendreher \f
3. \f
\f
\f
\f
\f
\f
\f\f
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Page 699 of 4402
4. \f
5.NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d
\b
m\bged.\f
6. S\fecial Tool(s): 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
45
°\fbefore\fTDC.\f
8. S\fecial Tool(s): 205-072,\f205-072-02\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 700 of 4402
Installation 1. Inst\bll\fthe\fcr\bnksh\bft\foil\fse\bl.\f
Re
fer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\fEngine\f
-\f2
.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fOnly\frot\bte\fthe\fc\bmsh\bft\f
cl
ockwise.\f
Turn\fthe\fc\bmsh\bfts\fto\fcylinder\fno.\f4\fv\blve\f
ov
erl\bp\fposition.\f
3. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
4. \f
5
. Att\bch\fthe\fspeci\bl\ftool.\f S\fecial Tool(s): 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 701 of 4402
6.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
7. \f
8. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f Bolt\fM6\fx\f18\fmm\f
9. C
AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
S\fecial Tool(s): 20
5-072,\f205-072-02\f
Tor
que: \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
10. \f
11. Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 702 of 4402
12. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-748\f
13 . WA
RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\fof\f\b\f
tu
rn\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f45°\fbefore\f
TDC.\f
14. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
15. WA
RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
16. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fThe\fbolt\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftiming\fis\fcorrect.\f Bolt\fM6\fx\f18\fmm\f
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 703 of 4402
17.NOTE:\fThe\fspeci\bl\ftool\fm\by\fonly\fbe\finst\blled\f
if
\fthe\fv\blve\ftimings\f\bre\fcorrect.\f
Att\bch\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-376B\f
18 .
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
19.
Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
20.
\f
21. Torque: 20\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 704 of 4402
22.S\fecial Tool(s): 303-499\f
Tor
que: 12\fNm
\f
23. Apply\fse\bl\bnt\f(be\bd\fdi\bmeter\f3mm).\f Material: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7
J-M4G323-AA) \f
24. N
OTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d\b
m\bged.\f
Torque: 10\fNm
\f
25. \f\f 1.Torque: 10\fNm
\f
2. Torque: 10\fNm
\f
26. Torque: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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