Page 1417 of 4402
Engine C\b\bling - 2\f2L Durat\brq-TDCi
(129kW/175PS) - DW - Radiat\br L\bwer
M\bunting Repair
S-MAX/G\bl\bxy\f2006.5\f(02/2006
General Pr\bcedures
General Equipment
5\fmm\fdrill\fbit
C\bble\fties
Fl\bt\ffile1. On\fboth\fsides.\f
2.
Secure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\f
p\bnel\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. R
\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5. \f
6. \f\f1.
General
\bqui\fment:
\f\f
\f\f
\f\f
\f\f
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Page 1418 of 4402
Fl\bt\ffile
2.General
\bqui\fment:
5\fmm\fdrill\f
bit\f
7. \f
8
. Torque: 25\fNm
\f
9. Torque: 8\fNm
\f
\f
\f
\f\f
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Page 1419 of 4402
10. Lower\fthe\fvehicle.\f
11.
Remove\fthe\fc\bble\fties\fsecuring\fthe\fr\bdi\btor\f\bnd\fcondenser\f
\bssembly.\f
12. On\fboth\fsides.\f
\f\f
\f\f
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Page 1420 of 4402
Engine C\b\bling - 2\f2L Durat\brq-TDCi
(129kW/175PS) - DW - Therm\bstatS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
General Equipment
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installati\bn
Hose\fcl\bmp\fremover/inst\bller 1. Dr\bin\fthe\fcooling\fsystem.\fRefer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
2. \f
3. General \bqui\fment: Hose\fcl\bmp\f
rem
over/inst\bller \f
4. NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d
\b
m\bged\f
General \bqui\fment: Ho
se\fcl\bmp\f
rem
over/inst\bller \f
Tor
que: 8\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Page 1421 of 4402
Engine C\b\bling - 2\f2L Durat\brq-TDCi
(129kW/175PS) - DW - C\b\blant PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installati\bn 1. Refer\fto:\f
Co
oling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Timing\fBelt\f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. Torque:\b \f
5\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fm\bting\f
f\b
ces\f\bre\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 1422 of 4402
Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Specific\btio\fs
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Torque Specific\btio\fs
Descrip\bionN\flb-f\blb-in
Throttle\fbody\fret\bining\fbolts10—89
Fuel\finjection\fsupply\fm\bnifold\fret\bining\fbolts2518—
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Page 1423 of 4402
Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Fuel Ch\brgi\fg \b\fd Co\ftrols
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descriptio\f \b\fd Oper\btio\f
\f\f
Descriptio\f
Fuel\fr\bil\f
Fuel\finjector\fO-ring\fse\bl(s)\f
Throttle\fbody\f
Throttle\fbody\fg\bsket\f
Fuel\finjector(s)\f
Fuel\finjector\fret\bining\fclip(s)\f
Item
1
2
3
4
5
6
\f
P\brt Number -
-
-
-
-
-
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Page 1424 of 4402

Fuel Ch\brgi\fg \b\fd Co\ftrols - 2.0L
Dur\btec-HE (107kW/145PS) - MI4/2.0L
Dur\btec-HE Flex Fuel (107kW/145PS) -
MI4/2.3L Dur\btec-HE (118kW/160PS) -
MI4 - Fuel Ch\brgi\fg \b\fd Co\ftrols—
Vehicles With: Eth\b\fol C\bp\bbility -
Overview
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descriptio\f \b\fd Oper\btio\f
The\ffuel\finjectors\f\bnd\ffuel\fr\bil\f\bre\fdifferent\ffor\fpetrol\fvehicles\f\bnd\ffor\fvehicles\fwith\feth\bnol\f
E8
5\f\bnd\fmust\fnot\fbe\fmixed\fup.\f
The\ftheoretic\bl\f\bir-fuel\fr\btio\ffor\fvehicles\foper\bted\fwith\feth\bnol\fis\f9.7\fkg\f\bir\f/\fkg\ffuel.\fFor\f
petrol\fvehicles,\fthe\fr\btio\fis\f14.5:1\fThis\fresults\fin\f\b\f30%\fhigher\ffuel\frequirement\fin\forder\fto\f
\bchieve\fL\bmbd\b\f=\f1.\f
Fuel i\fjectors
The\fincre\bsed\ffuel\fconsumption\fis\fcompens\bted\ffor\fthrough\ffuel\finjectors\fwith\f\b\fgre\bter\f
throughput.\f
Fuel r\bil
The\finterior\fof\fthe\ffuel\fr\bil\fis\fnickel-co\bted.\f \f\f
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