2006 FORD S-MAX Service Repair Manual

manual transmission instrument panel wiper size fuel hood release rear entertainment

Page 97 of 4402

$FORD S-MAX 2006 Service Repair Manual U201313Switch\fcircuit\f-\fopen\fcircuitCircuit(s)\f or\fswitch GO\fto\fPinpoint\fTest\fU.\f U201426Control\fmodule\fsign\bl\fr\bte\f of\fch\bnge\fbelow\fthresholdAd\bptive\fd\bmping\f moduleConnect\f$

U201313Switch\fcircuit\f-\fopen\fcircuitCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fU.\f
U201426Control\fmodule\fsign\bl\fr\bte\f
of\fch\bnge\fbelow\fthresholdAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201427Control\fmodule\fsign\bl\fr\bte\f
of\fch\bnge\f\bbove\fthresholdAd\bptive\f
d\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201441Control\fmodule\fgener\bl\f checksum\ff\bilureAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201444Control\fmodule\fd\bt\b\f memory\ff\bilureAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201647Control\fmodule\fw\btchdog\f f\bilureAd\bptive\fd\bmping\f
moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201648Control\fmodule\fsupervision\f
softw\bre\ff\bilure
Ad\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U20164AIncorrect\fcontrol\fmodule\f inst\blledAd\bptive\fd\bmping\f moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201663Control\fmodule\fcomponent\f
protection\ftime-out
Ad\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
Стр. 10 из 30
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Page 98 of 4402

$FORD S-MAX 2006 Service Repair Manual 1.1. If\fno\fDTCs\f\bre\fretrieved\for\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion. U201667Control\fmodule\fsign\bl\f incorrect\f$

1.1.
If\fno\fDTCs\f\bre\fretrieved\for\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201667Control\fmodule\fsign\bl\f
incorrect\f\bfter\feventAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201741Control\fmodule\fgener\bl\f checksum\ff\bilureAd\bptive\fd\bmping\f
moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201A41Control\fmodule\fgener\bl\f checksum\ff\bilureAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U210000Control\fmodule\fnot\f configuredAd\bptive\fd\bmping\f moduleUsing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
uplo\bd\fthe\fl\btest\flevel\fof\fsoftw\bre\fto\fthe\f
\bd\bptive\fd\bmping\fmodule.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).\f
U210100Control\fmodule\f
configur\btion\fnot\f comp\btibleAd\bptive\fd\bmping\f moduleUsing\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\f
uplo\bd\fthe\fl\btest\flevel\fof\fsoftw\bre\fto\fthe\f
\bd\bptive\fd\bmping\fmodule.\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\fIf\fthe\fconcern\fpersists,\f
\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).\f
U300016Control\fmodule\fvolt\bge\fbelow\fthresholdAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U300017Control\fmodule\fvolt\bge\f \bbove\fthresholdAd\bptive\fd\bmping\f moduleConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U300062B\bttery\fvolt\bge\fcomp\bre\f sign\bl\ff\bilureCh\brging\fsystemREFER\fto:\f Ch\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).
Стр. 11 из 30
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Page 99 of 4402

$FORD S-MAX 2006 Service Repair Manual Sy\fpt\b\f Chart SymptomPossib\be SourcesAction Drift\fleft\for\f rightVehicle\f\bttitude\fincorrect\f (front\for\fre\br\fis\fhigh\for\flow).\f *Vehicles\fwithout\flo\bd\flevelling\fshock\f \bbsorber$

Sy\fpt\b\f Chart
SymptomPossib\be SourcesAction
Drift\fleft\for\f
rightVehicle\f\bttitude\fincorrect\f
(front\for\fre\br\fis\fhigh\for\flow).\f
*Vehicles\fwithout\flo\bd\flevelling\fshock\f
\bbsorbers,\fCHECK\ffor\f\bbnorm\bl\flo\bding,\f
spring\fs\bg\for\fnon-st\bnd\brd\fsprings.\f\f Vehicles\fwith\flo\bd\flevelling\fshock\f\bbsorbers,\f
GO\fto\fPinpoint\fTest\f C.\f\f
*
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen

er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Br\bke\fsystem.\f
*CHECK\fthe\fbr\bke\fsystem.\f\f
REFER\fto:\f Br\bke\fSystem\f(206-00\fBr\bke\f
Sys

tem\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Incorrect\ffront\fcrossmember\f
\blignment.\f
*Using\fthe\fspeci\bl\ftool,\fCHECK\fthe\ffront\f
subfr\bme\f\blignment.\f
*
Worn\ffront\fwheel\fbe\brings.\f
*CHECK\fthe\fwheel\fbe\brings.\f\f
*
Wheel\f\bnd\ftires.\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Steering\f
wheel\foff\f
centerVehicle\f\bttitude\fincorrect\f
(front\for\fre\br\fis\fhigh\for\flow).\f
*Vehicles\fwithout\flo\bd\flevelling\fshock\f
\bbsorbers,\fCHECK\ffor\f\bbnorm\bl\flo\bding,\f
spring\fs\bg\for\fnon-st\bnd\brd\fsprings.\f\f Vehicles\fwith\flo\bd\flevelling\fshock\f\bbsorbers,\f
GO\fto\fPinpoint\fTest\f C.\f\f
*
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen

er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Suspension\flower\f\brm\fb\bll\f
joint.\f
*CARRY\fOUT\fthe\fB\bll\fJoint\fInspection\f
Component\fTest\fin\fthis\fprocedure.\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Tr\bcks\f
incorrectlyIncorrect\ffront\fsuspension\f
toe\fc\bstor\for\fc\bmber\f\bngles.\f
*ADJUST\fthe\fwheel\f\blignment.\fREFER\fto:\f
Specific\btions \f(211-00\fSteering\fSystem\f-\f
Gen

er\bl\fInform\btion,\fSpecific\btions).\fCHECK\f
\bnd\fINSTALL\fnew\fsuspension\fcomponents\f\bs\f
necess\bry.\f
*
Incorrect\fre\br\fsuspension\ftoe\f
or\fc\bmber\f\bngles.\f
*CHECK\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Front\for\fre\br\fsuspension\f
d\bm\bge.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Rough\frideFront\fstrut\f\bnd\fspring\f
\bssemblies.\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\f
Ass

embly \f(204-01\fFront\fSuspension,\f
Dis

\bssembly\f\bnd\fAssembly).\f
*
*
Front\for\fre\br\fst\bbilizer\fb\br\f
connecting\flinks\for\fbushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\fREFER\fto:\f Front\fSt\bbilizer\fB\br \f(204-01\fFront\f
Su s

pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Front\fSt\bbilizer\fB\br\fLink \f(204-01\fFront\f
*
Стр. 12 из
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Page 100 of 4402

$FORD S-MAX 2006 Service Repair Manual Suspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f Front\fSt\bbilizer\fB\br\fBushing\f(204-01\f Fro nt\fSuspension,\fRemov\bl\f\bnd\f Inst\bll\btion),\f Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\f Sus$

Suspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing\f(204-01\f
Fro

nt\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fBushing \f(204-
02\fRe\br\f
Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Front\fsuspension\flower\f\brm\f
bushings.\f
*INSTALL\f\b\fnew\flower\f\brm.\f\f
REFER\fto:\f Front\fLower\fArm\f(204-02\fRe\br\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Re\br\fsuspension\f\brm\f
bushings.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(204-02\fRe\br\f
Suspension)\f Re\br\fSt\bbilizer\fB\br \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fBushing
\f(Remov\bl\f\bnd\f
Inst\bll\btion).\f
*
Re\br\fshock\f\bbsorbers.\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
*
*
Excessive\f
noiseFront\fstrut\f\bnd\fspring\f
\bssembly\for\fre\br\fshock\f
\bbsorber\f\bnd\fspring\fupper\f
mounting\fbolts\for\fnuts\floose\f
or\fbroken.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Shock\f\bbsorbers\fle\bking.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Shock\f\bbsorbers\fperform\bnce\f
incorrect.\f
*
GO\fto\fPinpoint\fTest\f
B.\f\f
*
St\bbilizer\fb\br\fcomponents.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Strut\f\bnd\fspring\f\bssembly\f
\bnd\fsprings.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Springs\fmoving\fon\fsprings\f
upper\for\flower\fse\bts.\f
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Suspension\fbushings.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Lower\f\brm\fb\bll\fjoint.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Worn\ffront\fwheel\fbe\brings\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Wheels\f\bnd\ftires.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Incorrect\ftire\f
we\br
Front\for\fre\br\fsuspension\f
d\bm\bge.\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sys

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Vibr\btionD\bm\bged\for\fworn\ffront\fwheel\f
be\brings.\f
*
CHECK\fthe\ffront\fwheel\fbe\brings.\f\f
*
Wheels\f\bnd\ftires.\f
*CHECK\fthe\ftires.\fBALANCE\for\fINSTALL\fnew\f
tires\f\bs\fnecess\bry.\f\f
*
Incorrect\fwheel\f\blignment.\f
*ADJUST\fthe\fwheel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(211-00\fSteering\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).
\f
*
Steering\fge\br\for\flink\bge\fworn\f
or\fd\bm\bged.\f
*
CHECK\fthe\fsteering\fsystem.\fREFER\fto:\f
Steering\fSystem\f(211-00\fSteering\fSystem\f-\f
Gen

er\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
*
Стр. 13 из
30
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Page 101 of 4402

$FORD S-MAX 2006 Service Repair Manual Pinp\bint Tests Front\fstrut\f\bnd\fspring\f \bssemblies.\f\f *CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f c$

Pinp\bint Tests
Front\fstrut\f\bnd\fspring\f
\bssemblies.\f\f
*CARRY\fOUT\fthe\fStrut\for\fShock\fAbsorber\f
Testing\fcomponent\ftest\fin\fthis\fprocedure.\f CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\f
Ass

embly \f(204-01\fFront\fSuspension,\f
Dis

\bssembly\f\bnd\fAssembly).\f
*
*
D\bm\bged\ffront\fsuspension\f
lower\f\brm(s).\f
*CHECK\f\bnd\fINSTALL\fnew\fsuspension\f
components\f\bs\fnecess\bry.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Vehicle\fle\bnLo\bd-levelling\fshock\f
\bbsorbers.\f
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
PINPOINT TEST A : DRIFT LEFT OR RIGHT
WARNING:\fTo\f\bvoid\fperson\bl\finjury\fdue\fto\fthe\floss\fof\fvehicle\fcontrol,\fthe\finspection\f
should\fbe\fc\brried\fout\fby\ftwo\fpeople\fto\fm\bint\bin\fs\bfe\fdriving\fconditions.\fAdequ\bte\fgrip\f
should\f\blw\bys\fbe\fm\bint\bined\fon\fthe\fsteering\fwheel.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fThe\ffollowing\fconditions\fmust\fbe\fmet\fwhen\fev\blu\bting\fthe\fvehicle.\f
NOTE:\fThe\ftire\fsw\bpping\fprocedures\f\bre\ffor\fbi-direction\bl\frot\bting\ftires\fonly.\f
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
A1: SWAP THE FRONT WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f
Sw\bp\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\ffront\f
ri

ght-h\bnd\fwheel\f\bnd\ftire\f\bssembly.\f
Ro\bd\ftest\fthe\fvehicle.\f
1
Does\fthe\fvehicle\fdrift?\f
Yes
GO\fto\fA2.\f\f
N\b T

he\fconcern\fh\bs\fbeen\fcorrected.\f
A2: SWAP THE REAR WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f
Sw\bp\fthe\fre\br\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\fre\br\fright-
h\bn

d\fwheel\f\bnd\ftire\f\bssembly.\f
Ro\bd\ftest\fthe\fvehicle.\f
1
Does\fthe\fvehicle\fdrift?\f
Yes
GO\fto\fA3.\f\f
N\b T

he\fconcern\fh\bs\fbeen\fcorrected.\f
A3: SWAP THE LEFT-HAND WHEEL AND TIRE ASSEMBLIES
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\f
Lif
ting,\fDescription\f\bnd\fOper\btion).\f
Sw\bp\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire\f\bssembly\fwith\fthe\fre\br\fleft-
h\bn

d\fwheel\f\bnd\ftire\f\bssembly.\f
1
Стр. 14 из 30
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Page 102 of 4402

$FORD S-MAX 2006 Service Repair Manual Ro\bd\ftest\fthe\fvehicle.\f Does\fthe\fvehicle\fdrift?\f Yes GO\fto\fA4.\f\f N\b T he\fconcern\fh\bs\fbeen\fcorrected.\f A4: SWAP THE RIGHT-HAND WHEEL AND TIRE ASSEMBLIES R\bise\f\bnd\fsupport\ft$

Page 103 of 4402

$FORD S-MAX 2006 Service Repair Manual CON\fITIONS B1: INSPECT ALL STRUT AND SPRING ASSEMBLY AND SHOCK ABSORBER MOUNTING BOLTS AND NUTS Inspect\fthe\fstrut\f\bnd\fspring\f\bssembly\f\bnd\fshock\f\bbsorber\fmounting\fbolts\f \bnd\fnuts.\f1$

CON\fITIONS
B1: INSPECT ALL STRUT AND SPRING ASSEMBLY AND SHOCK ABSORBER MOUNTING
BOLTS AND NUTS
Inspect\fthe\fstrut\f\bnd\fspring\f\bssembly\f\bnd\fshock\f\bbsorber\fmounting\fbolts\f
\bnd\fnuts.\f1
Are\fthe\fmounting\fbolts\for\fnuts\floose\for\fbroken?\f
Yes TIGHTEN\for\fINSTALL\fnew\fsuspension\fmounting\fbolts.\f
N\b GO\fto\fB2.\f\f
B2: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBERS FOR
LEAKS
NOTE:\fM\bke\fsure\fth\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f
Inspect\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ffor\fsigns\fof\f
oil\fweep\bge\for\fle\bks.\fRefer\fto\fweep\bge\f\bnd\fle\bk\bge\fconditions\fin\fthe\fStrut\f
or\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\fprocedure.\f
1
Are\fthe\fstruts\for\fshock\f\bbsorbers\fle\bking?\f
Yes INSTALL\fnew\fstruts\for\fshock\f\bbsorbers\f\bs\fnecess\bry.\fREFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
N\b GO\fto\fB3.\f\f
B3: INSPECT THE SPRINGS AND STABILIZER BAR(S)
Inspect\fthe\fsprings\f\bnd\fst\bbilizer\fb\br(s)\ffor\fd\bm\bge.\f1
Are\fthe\fsprings\for\fst\bbilizer\fb\br(s)\fd\bm\bged?\f
Yes INSTALL\fnew\fsprings\for\fst\bbilzer\fb\br(s).\fREFER\fto:\f Front\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fLink \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
In s

t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Spring \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
N\b

GO\fto\fB4.\f\f
B4: INSPECT THE SUSPENSION BUSHINGS
Inspect\fthe\fsuspension\fbushings\ffor\fexcessive\fwe\br\for\fd\bm\bge.\f1
Are\fthe\fbushings\fworn\for\fd\bm\bged?\f
Yes INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F

ront\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Upper\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F r

ont\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),
\f
Re\br\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re
\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Стр. 16 из 30
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Page 104 of 4402

$FORD S-MAX 2006 Service Repair Manual Inst\bll\btion).\f N\b GO\fto\fB5.\f\f B5: INSPECT THE SUSPENSION LOWER ARM BALL JOINTS C\brry\fout\fthe\fB\bll\fJoint\fInspection\fcomponent\ftest\fin\fthis\fprocedure.\f1 Is\fthe\flower\f\brm\fb\b$

Inst\bll\btion).\f
N\b GO\fto\fB5.\f\f
B5: INSPECT THE SUSPENSION LOWER ARM BALL JOINTS
C\brry\fout\fthe\fB\bll\fJoint\fInspection\fcomponent\ftest\fin\fthis\fprocedure.\f1
Is\fthe\flower\f\brm\fb\bll\fjoint\for\fg\biter\fd\bm\bged?\f
Yes INSTALL\fnew\flower\f\brm.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b GO\fto\fB6.\f\f
B6: INSPECT THE WHEEL BEARINGS
Check\fthe\fwheel\fbe\brings.\f\f1
Are\fthe\fwheel\fbe\brings\fd\bm\bged?\f
Yes INSTALL\f\b\fnew\fwheel\fhub(s).\f
N\b GO\fto\fB7.\f\f
B7: INSPECT THE WHEEL AND TIRES
Inspect\fthe\ftires\ffor\funeven\fwe\br.\f1
Is\fthere\funeven\fwe\br?\f
Yes REFER\fto\fthe\fsymptom\fch\brt.\f
N\b
GO\fto\fB8.\f\f
B8: INSPECT THE STRUT AND SPRING ASSEMBLY AND REAR SUSPENSION SPRING
INTERFACE
Loosen\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ftop\f\bnd\f
bottom\fmounting\fbolts\f\bnd\fnuts.\fTighten\fthe\fmounting\fbolts\f\bnd\fnuts.\f
C\brry\fout\f\b\fro\bd\ftest.\f\f
RE

FER\fto:\f Ro\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bn d

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes
GO\fto\fB9.\f\f
N\b V

ehicle\fcondition\fcorrected.\f
B9: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBER
COMPONENTS
Check\fth\bt\fthe\fspring\fis\fcorrectly\floc\bted\fon\fthe\fspring\fse\bt\f\bnd\fh\bs\fnot\f
moved.\f1
Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bnd\f\bssembly\f\bnd\finspect\fthe\findividu\bl\f
components.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\fFront\fSuspension,\f
Dis\bssembly\f\bnd\fAssembly).\f
2
Inspect\fthe\fshock\f\bbsorber\ftop\fmount\ffor\fwe\br\for\fd\bm\bge.\f3
C\brry\fout\fthe\fStrut\for\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\f
procedure.\f4
Are\f\bny\fof\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorber\fcomponents\f
d\bm\bged?\f
Yes
INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Di s

\bssembly\f\bnd\fAssembly),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Стр. 17 из 30
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