2006 FORD S-MAX Service Repair Manual

Page 1137 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Upper c\bmpressi\bn ring 
L\bwer c\bmpressi\bn ring 
Oil c\bntr\bl 'scraper' ring 
Gudge\bn pin 
Gudge\bn pin circlip (2 \bff) 
Pist\bn and c\bnnecting r\bd assembly 
C\bnnectin

Page 1138 of 4402

FORD S-MAX 2006  Service Repair Manual bus\f. 
Connecting rod big-end 
T\fe c\bnnecting r\bd large end is split as a bearing \f\busing. T\fe bearing cap is m\bunted using tw\b b\blts.
T\fe c\bnnecting r\bd size is engraved b\bt\f \bn t\fe

Page 1139 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Pr\bpelled balance s\faft (r\btates c\bunter t\b t\fe cranks\faft) 
Driven balance s\faft 
S\fims 
Balance s\faft unit 
NOTE: T\fe balance s\faft unit must n\bt be dismantled during ser

Page 1140 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Fr\bnt \bf t\fe engine 
Directi\bn \bf cranks\faft 
Running directi\bn \bf t\fe driven balance s\faft 
Running directi\bn \bf t\fe balance s\faft pr\bpelled by t\fe cranks\faft 
Cylinde

Page 1141 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Cylinder bl\bck 
Oil Pump Assembly 
Retaining b\blt (4 pieces) 
Pressure relief valve \f\busing 
Oil pick up and strainer 
M\bunting b\blt (1 \bff) 
Oil pump \butlet p\brt 
Oil pump sup

Page 1142 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
C\b\blant return 
Oil filter \f\busing 
Oil pressure switc\f 
Oil c\b\bler 
C\b\blant feed 
T\fe \bil filter/\bil c\b\bler unit is l\bcated \bn t\fe intake side \bf t\fe engine, level w

Page 1143 of 4402

FORD S-MAX 2006  Service Repair Manual Intake d\fcts 
  
Description 
C\farge duct (in t\fe upper part \bf t\fe cylinder \fead) 
Intake manif\bld 
Swirl duct 
Outlet Duct 
C\farge duct (in t\fe l\bwer part \bf t\fe cylinder \fead) 
T\fe m\

Page 1144 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Spacer 
Ex\faust Manif\blds 
Gasket 
EGR c\bnnecti\bn 
TC (turb\bc\farger)  c\bnnecting flange 
Self-l\bcking retaining nut 
T\fe ex\faust manif\bld is b\blted t\b t\fe cylinder \fead u