Page 497 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fisassembly
Special Tool(s)
100-010\f
Remover,\fO-Ring\fSe\bl\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-699\f
Wrench,\fOil\fFilter\f
1. \f
2.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
3. Special\bTool(\f):\b 205-072,\f205-072-02\f
\f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 498 of 4402
4.Special\bTool(\f):\b 303-293\f
5. \f
\f Disc\brd\fthe\ffriction\fw\bsher.\f
6 .
\f
7. \f\f 2.Special\bTool(\f):\b 100-010\f
3. P
unch,\f2\fmm\f
\f\f
\f\f
\f\f
\f
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Page 499 of 4402
8.CAUTION:\fUse\f\bn\fopen-ended\fwrench\fto\f
ho
ld\fthe\fc\bmsh\bfts\fby\fthe\fhex\bgon\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f
9. \f
10. \f
11. CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o
mponent\fbefore\fremov\bl.\f
12. Disc\brd\fthe\fcylinder\fhe\bd\fbolts.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 500 of 4402
13.Special\bTool(\f):\b 303-699\f
14. N
OTE:\fThe\fse\bl\fis\fto\fbe\freused\funless\f
d \b
m\bged.\f
15. \f
16
. \f\f 2.Special\bTool(\f):\b 205-072,\f205-072-01\f
17 .
Disc\brd\fthe\ffriction\fw\bsher.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 501 of 4402
18. \f
19. \f
\f\f
\f\f
\f\f
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Page 502 of 4402

Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Assembly
Special Tool(s)
Ma
terials
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
303-699\f
Wrench,\fOil\fFilter\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA 1.NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
su
pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
2. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Page 503 of 4402
3.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b
sher\fis\finst\blled.\f
4. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor
que:\b 25\fNm
\f
5. \f\f Apply\f\b\f3\fmm\fbe\bd\fof\fse\bl\bnt\fto\fthe\foil\f
p\bn
.\f
Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-
M4 G3
23-A4\f/\f2U7J-M4G323-AA) \f
Torque:\b 25\fNm
\f
6. Spec\fal\bTool(s):\b 303-699\f
Tor
que:\b 17\fNm
\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\f1\fis\f
\bp p
roxim\btely\f20\fmm\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 504 of 4402
8. \f
9.CAUTION:\fM\bke\fsure\fth\bt\fnew\fcylinder\f
h e
\bd\fbolts\f\bre\finst\blled.\f
Torque:\b \f
5\f
Nm
\f
15\fNm
\f
45\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
10. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f
NOTE:\fInst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\f
v\blve\foverl\bp\fposition\fcylinder\fNo.\ffour.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
M at
er\fal:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
Tor
que:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
11. Inst\bll\fthe\fspeci\bl\ftool.\f
Spec\fal\bTool(s):\b 303-376B\f
12. T
orque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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