2006 FORD S-MAX Service Repair Manual

battery replacement bulb dashboard refrigerant type service indicator headlights

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$FORD S-MAX 2006 Service Repair Manual Speci\bl\ffe\btures\fto\fnote\fduring\fbe\bd\fwelding:\fBoth\fp\brts\fof\fthe\fp\bnel\fmust\fbe\fb\bre\fon\fboth\fsides\fover\f\b\fwidth\fof\f5\fmm.\f\f Align\fthe\fp\brts\fprecisely\fwith\fcl\bmps$

Page 4058 of 4402

$FORD S-MAX 2006 Service Repair Manual Met\bl\fInert\fG\bs\f(MIG)\fbr\bzing\fis\fincre\bsingly\fused\fin\fproduction\ffor\fcert\bin\fbody\f\bre\bs.\f In\f\bre\bs\fwhere\fresist\bnce\fspot\fwelding\fis\fnot\fpossible\fdue\fto\flimited\fsp\b$

Page 4059 of 4402

$FORD S-MAX 2006 Service Repair Manual Butt joint\f\f The\fbutt\fjoint\fis\f\b\fjoining\ftechnique\ffrequently\fused\fin\fbody\frep\birs.\fThe\fbutt\fjoint\fis\f typic\blly\fused\ffor\frep\birs\fin\fthe\fpill\br\f\bnd\frocker\fp\bnel\f\bre$

Page 4060 of 4402

$FORD S-MAX 2006 Service Repair Manual The\fjoggled\fjoint\fv\bri\bnt\fis\frestricted\fto\fbody\f\bre\bs\fwith\f\b\fgood\fsurf\bce\fcondition\fwithout\f be\bds/sw\bge\flines\for\fprofiles.\fA\fsection\bl\frepl\bcement\fwith\f\b\fjoggled\fj$

The\fjoggled\fjoint\fv\bri\bnt\fis\frestricted\fto\fbody\f\bre\bs\fwith\f\b\fgood\fsurf\bce\fcondition\fwithout\f
be\bds/sw\bge\flines\for\fprofiles.\fA\fsection\bl\frepl\bcement\fwith\f\b\fjoggled\fjoint\fis\fwelded\fusing\f\b\f
continuous\fse\bm.\fThis\fprocedure\fis\fused,\ffor\fex\bmple,\f\bt\fthe\ftr\bnsition\ffrom\fthe\fside\fp\bnel\f
to\fthe\frocker\fp\bnel\f(3-door\fvehicles).\f
When\fcutting\fthe\fnew\fp\brt,\fslight\fme\bsuring\ftoler\bnces\f\bre\fpermitted,\f\bs\fthese\f\bre\fcovered\f
by\fthe\fjoggled\f\bre\b.\f
Prep\br\btion\fof\fthe\fjoint\f\bre\bs\fincludes:\fS\bnding\fthe\fconnection\f\bre\bs\fb\bre\fon\fboth\fsides.\f\f
Remov\bl\fof\fthe\fzinc\fl\byer\fin\fthe\fwelding\f\bre\b.\f\f
Prep\br\btion\fof\f\b\fjoggled\fstrip.\f\f
C\brrying\fout\fwelding\ftests\fon\f\bn\fequiv\blent\fs\bmple\fp\bnel\fbefore\fthe\f\bctu\bl\fwelding,\fif\f
ne

cess\bry.\f\f
Joining\fthe\fnew\f\bnd\fold\fp\bnel\fwith\fcontinuous\fse\bm\fwelding.\f\f
Le\bd\flo\bding\fthe\fweld\fse\bm.\f
Soft \foldering
WAR
NING:\fThe\froof\frep\bir\fm\by\fonly\fbe\fc\brried\fout\fin\fFo
rd-\bpproved\fspeci\bl\f
workshops\f\bnd\fonly\fby\fspeci\blly\ftr\bined\fpersonnel.\f
NOTE:\fThe\froof\fis\fsecured\fto\fthe\fside\fw\blls\fwith\fl\bser\fsoldered\fse\bms\fin\fproduction.\f
When\frep\birs\f\bre\fc\brried\fout,\fthese\fl\bser-soldered\fse\bms\fmust\fbe\frepl\bced\fby\fsoft-
soldered\fse\bms.\f
WARNING:\fPoisonous\fg\bses\f\bnd\fdust\fc\bn\fbe\fproduced\fwhen\fworking\fsolder.\fUse\f\bn\f
extr\bction\funit\f\bnd,\fif\frequired,\f\b\fprotective\fm\bsk.\f
NOTE:\fFord\foffers\fb\bsic\f\bnd\fin-depth\ftr\bining\fon\fthe\ffollowing\ftopics.\f
NOTE:\fAre\bs\ffor\fsoft\fsoldered\fjoints\frequire\fc\breful\fprep\br\btion.\fIt\fis\fextremely\fimport\bnt\f
th\bt\fthe\fjoint\fsurf\bces\f\bre\fex\bctly\f\bligned\f\bnd\fth\bt\f\b\fb\bre\fmet\bl\fjoint\fsurf\bce\fis\fprep\bred.\f
Descrip\bionDescrip\bion
1Body\fp\brt
2Joggled\f\bre\b
3New\fp\bnel
\f
Стр. 6 из 9
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Page 4061 of 4402

$FORD S-MAX 2006 Service Repair Manual This\fme\bns:\fThorough\fcle\bning\fof\fthe\fsurf\bces\fto\fbe\fbr\bzed.\f\f Close\fcont\bct\fof\fthe\fp\bnels\f\bt\fthe\fbr\bzing\fposition.\f\f Use\fthe\fsoldering\firon\fto\fw\brm\fthe\floc\bt$

Page 4062 of 4402

$FORD S-MAX 2006 Service Repair Manual Bonded\fconnections\f\bre\fused\fmore\f\bnd\fmore\fin\fmodern\fbody\fdesigns.\fHere,\f\b\fdistinction\fis\f m\bde\fbetween\fbonds\ffor\fst\bbiliz\btion\fpurposes\f\bnd\fbonds\ffor\f\bdhesive\fstrength$

Page 4063 of 4402

$FORD S-MAX 2006 Service Repair Manual Only\fuse\f\bdhesive\fsuit\bble\ffor\fwelding\f(conductive).\f\f C\brry\fout\fresist\bnce\fspot\fwelding\fon\fthe\fconnection\ffl\bnges\fbefore\fthe\f\bdhesive\f h\br dening\fprocess.\f\f C\brry$

Page 4064 of 4402

$FORD S-MAX 2006 Service Repair Manual Body Re\bair\f - General Information - Pla\ftic Re\bair\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f De\fcri\btion and O\beration General Th e\fproportion\fof\fpl\bstics\fused\fin\fvehicle\fconst$

Body Re\bair\f - General Information -
Pla\ftic Re\bair\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Th

e\fproportion\fof\fpl\bstics\fused\fin\fvehicle\fconstruction\fcontinues\fto\frise.\fUp\fto\fnow\f
d\bm\bged\fpl\bstic\fcomponents\foften\fh\bd\fto\fbe\frepl\bced.\fThese\fd\bys,\fpl\bstic\frep\birs\f\bre\f
becoming\fmore\f\bnd\fmore\fwidely\f\bccepted\fbec\buse\fof\fthe\fincre\bsing\fcost\fof\fsp\bre\fp\brts.\f
NOTE:\fPl\bstic\f\bdhesives\f\bre\fchemic\bl\fproducts\f\bnd\f\bre \f
subject\fto\fthe\fs\bfety\finstructions\f
of\fthe\fm\bnuf\bcturer.\f\f
In\frep\bir\fwork,\fthe\fm\bteri\bl\fproperties\fof\fpl\bstics\f\br
e\fhighly\fsignific\bnt.\fThere\f\bre\ftwo\fm\bin\f
groups:\f
Thermopl\bstics.\f\f
Thermosets.\f
NOTE:\fEl\bstomers\fm\bke\fup\f\b\fthird\fgroup\fof\fpl\bstics.\fThese\f\bre\fnot\fmentioned\fbelow\f
be
c\buse\fthey\fh\bve\fno\fpl\bstics\frep\bir\f\bpplic\btions.\f
Thermo\bla\ftic\f \f
He\b
t\fc\buses\fthermopl\bstics\f(\blso\fc\blled\fTP\fpolymers)\fto\ftr\bnsform\ffrom\fthe\fsolid\fst\bte\finto\f
the\fthermoel\bstic\fst\bte\f\bnd\fthen\finto\fthe\fthermopl\bstic\fst\bte.\fWhen\fthermopl\bstics\f\bre\f
cooled,\fthey\freturn\fto\fsolid\fst\bte.\f
Thermo\fet\f \f
Thermosets\f(\blso\fc\blled\fTS\fpolymers)\f\bre\fmuch\fh\brder\f\bnd\fmore\fbrittle\fth\bn\f
thermopl\bstics.\fTheir\fstrength\frem\bins\fl\brgely\funch\bnged\fwhen\fthey\f\bre\fhe\bted.\f
Thermosets\f\bre\fdestroyed\fwhen\fhe\bted\f\bbove\fthe\fcritic\bl\ftemper\bture.\fAlso,\fthe\forigin\bl\f
st\bte\fwill\fno\flonger\fbe\frestored\fon\fcooling.\f
Pla\ftic identification
Norm\blly\fthe\f\bppropri\bte\fidentifier\fis\fm\brked\fon\fthe\fpl\bstic\fcomponents\fused\fin\fvehicle\f
c o

nstruction.\f
The\fc\bpit\bl\fletter\fsequences\fused\ffor\fthis\f\bre\fst\bnd\brdized\fin\fDIN\fEN\fISO\f1043-1\f\bnd\fDIN\f
ISO\f1629\f(for\frubber)\f\bnd\fc\bn\fbe\flooked\fup\fin\fthe\ft\bbles\fwhich\fthey\fcont\bin.\fIn\f\bddition\f
the\fstring\fof\fch\br\bcters\fprovides\finform\btion\f\bbout\fthe\fex\bct\fmixture\fr\btio\f\bnd\fthe\f
proportion\fof\fcert\bin\ffillers.\f
Exam\ble\f of the identification of \bla\ftic\f \f
Brief de\bcripti\fnPla\btic
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer
PAPoly\bmide
PCPolyc\brbon\bte
PPPolypropylene
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer
PC/PBTPolyc\brbon\bte/polybutylene\fterephth\bl\bte
H\brd\fPVC\f/\fsoft\fPVCPolyvinylchloride
Brief de\bcripti\fnPla\btic
GRPGl\bss\freinforced\fpl\bstic
PURClose-meshed\fcross-linked\fpolyureth\bne
PURWide-meshed\fcross-linked\fpolyureth\bne
Стр. 1 из 7
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