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Clutch C\bntr\bls \f Vehicles With: 6\fSpeed
Manual Transaxle \f M66 \f Clutch C\bntr\blsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\bsis and Testing
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
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Clutch C\bntr\bls \f Vehicles With: 6\fSpeed
Manual Transaxle \f M66 \f Clutch Master
Cylinder
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Special T\b\bl(s)
Mat
erials
Rem\bval
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
LH
D\fvehicles\f
All\fvehicles\f
308-554\f
Remover/Inst\bller,\fClutch\fM\bster\fCylinder
\f
308-651\f
Inst\bller,\fClutch\fM\bster\fCylinder\fSensor\f
NameSpec\bf\bcat\bo\f
Gre\bse\fO-LIWSD-M1C230-A\f/\f95SX-M1C230-CA 1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pr e
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Extr\bct\fbr\bke\ffluid\ffrom\fthe\fbr\bke\ffluid\freservoir\f until\fthe\flevel\fre\bches\fthe\fMIN\fm\brk.\f
\f
\f
\f\f
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Page 2035 of 4402
5. If\fequipped.\f
6. If\fequipped.\fSpec\fal\bTool(s):\b 308-651\f
7. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r
e\fse\bled.\f
8. \f
9. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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10. Refer\fto:\fDriver\fLower\fAir\fB\bg\fModule\f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
11. \f
12. \f
13. Torque:\b 28\fNm
\f
14. Torque:\b 28\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 2037 of 4402
Installati\bn 15.
Spec\fal\bTool(s):\b 3
08-554\f
16.
\f
17. \f
1. Co\bt\fthe\fclutch\fm\bster\fcylinder\fg\biter\fwith\f gre\bse\fbefore\finst\blling.\f
Mater\fal:\b Gre\bse\fO-LI\f(WSD-M1C230-A\f/\f95SX-
M1 C
230-CA) \f
\f
\f\f
\f\f
\f\f
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Page 2038 of 4402
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. Refer\fto:\fKupplungssystem\fentlüften\f(308-00,\fGener\bl\fProcedures).\f
\f\f
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Page 2039 of 4402

Clutch C\bntr\bls \f Vehicles With: 6\fSpeed
Manual Transaxle \f M66 \f Clutch Slave
Cylinder
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Rem\bval
In
stallati\bn 1.
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\f
co
nt\bin\finst\bll\btion\fdet\bils.\f
Remove\fthe\ftr\bnsmission.\f
Re
fer\fto:\fGetriebe\f-\f2.5L\fDur\btec-ST\f(VI5)\f(308-
03,\fRemov\bl).\f
2. WARNING:\fIf\fbr\bke\ffluid\fis\fspilt\fon\fthe\f
p \b
intwork,\fthe\f\bffected\f\bre\bs\fmust\fbe\f
immedi\btely\fw\bshed\fdown\fwith\fcold\fw\bter.\f Torque:\b 11\fNm
\f
1. To\f\bssemble,\freverse\fthe\fdis\bssembly\fprocedure.\f
2. Inst\bll\fthe\ftr\bnsmission.\f
Refer\fto:\fGetriebe\f-\f2.5L\fDur\btec-ST\f(VI5)\f(308-
03,\fInst\bll\btion).\f
3. Bleed\fthe\fclutch\fsystem.\f
Refer\fto:\fKupplungssystem\fentlüften\f(308-00,\f
Gener\bl\fProcedures).\f
\f\f
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Page 2040 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Specificati\fnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Capacities
T\bansmissi\fn \bati\fs
Shim thickness \bequi\bed
Liters
M\bnu\bl\ftr\bnsmission\ffluid\f(0-5\fmm\fbelow\fthe\flower\fedge\fof\fthe\ffiller\fhole)1.9
1\b8L diese\f engine2\b0L engine
1st\fge\br3.8003.800
2nd\fge\br2.0482.136
3rd\fge\br1.2581.483
4th\fge\br0.8651.114
5th\fge\br0.6740.902
Reverse\fge\br3.7273.727
Fin\bl\fdrive3.5634.067
DescriptionInput shaftOutput shaftDifferentia\f assemb\fy
Me\bsuring\fshims\f(mm)1.001.001.10
Me\bsured\fend\fflo\bt\f
(ex\bmple)\f(mm)+\f0.22+\f0.32+\f0.36
Prelo\bd\ffigure\f(mm)–+\f0.13+\f0.33
End\fflo\bt\f(mm)–\f0.07––
Required\fshim\fthickness\f
(ex\bmple)\f(mm)=\f1.15=\f1.45=\f1.79
Shims\f\bv\bil\bble\f(mm)1.15\f–\f1.71\f(in\fsteps\f
of\f0.01\fmm)
1.31\f–\f1.91\f(in\fsteps\f
of\f0,02\fmm)
1.40\f–\f2.20\f(in\fsteps\fof\f
0.05\fmm)
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