Page 329 of 4402

Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—2.0L
Dur\b\forq-TDCi (100kW/136PS) - DW-C/2.0L
Dur\b\forq-TDCi (85kW/115PS) - DW/2.2L
Dur\b\forq-TDCi (129kW/175PS) - DW/2.0L
Dur\b\forq-TDCi (103kW/140PS) - DW, RHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \bnd Ins\f\bll\b\fion
M\b\feri\bls
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\f
r e
m\bins\fin\fthe\frest\fposition.\f
NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\fbe\f
d\bm\bged\fduring\fremov\bl.\f Torque:\b 24\fNm
\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\fDrive\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq
-
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
4. \f
5. Refer\fto:\f Br\bke\fM\bster\fCylinder\f-\fRHD\fFWD \f(206-
06\f
Hydr\bulic\fBr\bke\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).
6. \f
7. \f
\f\f
\f\f
\f\f
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Page 330 of 4402
8. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
9. \f
10. Torque:\b 25\fNm
\f
11.
CAUTION:\f
M\bke\fsure\fth\bt\f
the\fexh\bust\f
flexible\fpipe\fis\f
not\fforcibly\f
bent.\f
12.Torque:\b 48\fNm\f
\f\f
\f\f
\f\f
\f
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Page 331 of 4402
13.Torque:\b 10\fNm\f
14. Torque:\b 80\fNm
\f
15. \f
16. \f
17. \f\f 1.Torque:\b 80\fNm
\f
2. Torque:\b 133\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 332 of 4402
18. \f
19. \f20. \f\f1.
Torque:\b
8\fNm
2.Torque:\b
18\fNm
21. \f
\f\f
\f\f
\f\f
\f
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Page 333 of 4402
Ins\f\bll\b\fion 1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C
231-B\f/\f6U7J-M1C231-AA) \f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fbooster\f
pu
shrod\fis\fcorrectly\floc\bted.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Page 334 of 4402
Power Br\bke Ac\fu\b\fion - Br\bke V\bcuum
Pump—2.5L Dur\b\fec (162kW/220PS) -
VI5
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Ins\f\bll\b\fion
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\f\bll\b\fion 1.
Torque:\b 1
0\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 335 of 4402

Anti-Lo\bk Cont\fol - Anti-Lo\bk Cont\folS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Hydr\bulic\fcontrol\funit\f(HCU)\f
Re\br\fwheel\fspeed\fsensors\f
Front\fwheel\fspeed\fsensors\f
In\f\bddition\fto\fthe\fconvention\bl\fbr\bke\fsystem\fwith\ftwo\fdi\bgon\blly\fsplit\fbr\bke\fcircuits,\fthe\f
\bn
ti-lock\fbr\bke\fsystem\f(ABS)\fconsists\fof\f\bn\fABS\fhydr\bulic\fcontrol\funit\fwith\f\bn\fintegr\bted\f
electronic\fcontrol\funit,\ffour\fwheel\fspeed\fsensors\f\bnd\fthe\fABS\fw\brning\findic\btor\fin\fthe\f
instrument\fcluster.\f\f
Electronic\fbr\bke\fforce\fdistribution\fsoftw\bre\fis\fintegr\bted\fin\fthe\felectronic\fcontrol\funit,\fwhich\f
electronic\blly\fregul\btes\f\bnd\foptimizes\fthe\fhydr\bulic\fpressure\f\bpplied\fto\fthe\fbr\bke\fc\blipers\f
on\fthe\ffront\f\bnd\fre\br\f\bxles\fin\f\bccord\bnce\fwith\fthe\foper\bting\fconditions.\f
Function\f
The\fABS\fis\f\b\fclosed\floop\fcontrol\fsystem\fwhich\fprevents\fthe\fwheels\ffrom\flocking\fup\funder\f
br\bking\f\bnd\ftherefore\fm\bint\bins\fsteer\bbility\f\bnd\fdriving\fst\bbility\fin\fextreme\fsitu\btions\f
within\fthe\fphysic\bl\flimits.\f\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
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Page 336 of 4402

Anti-Lo\bk Cont\fol - Anti-Lo\bk Cont\folS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Testing
Refe\f to Wi\fing Diag\fams Se\btion 206-09A, fo\f s\bhemati\b and \bonne\bto\f
in
fo\fmation.
Gene\fal Equipment
Inspe\btion and Ve\fifi\bation
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
isual Inspe\btion Cha\ft
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fconnect\fthe\fdi\bgnostic\ftool\fto\fthe\fd\bt\b\flink\f
c
onnector\f\bnd\fselect\fthe\fvehicle\fto\fbe\ftested\ffrom\fthe\fdi\bgnostic\ftool\fmenu.\f\f
Worldwide\fdi\bgnostic\fsystem\f(WDS)
Mechanica\bE\bectrica\b
Wheel\fspeed\fsensor(s)\f\f
Wheel\fspeed\fsensor\fring(s)\fFuse(s)\f\f
Electric\bl\fconnector(s)\f\f
Wiring\fh\brness(s).\f
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