Page 3713 of 4402

Glass, F\bames an\f Mechanisms - Glass
Roof Panel—VIN Plate Bo\fy Style Co\fe: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal
NameSpec\bf\bcat\bo\f
Windshield\fAdhesive\fKitWSS-M11P57-A5
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Hot\f\bir\fgun
Knife
L\bmin\bted\fc\brd 1. Refer\fto:\fWindow\fGl\bss\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2.
Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\f
he\bt\fthe\fPU\f\bdhesive\ffor\f\b\fminimum\fof\f30\f
minutes.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment \f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
3
. \f
4
. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e
chnici\bn.\f From\foutside\fthe\fvehicle,\fcut\fthe\fPU\f
\bdh
esive.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Gen
eral \bqui\fment: L\bmin\bted\fc\brd\f
5. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
\f\f
\f\f
\f\f
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Page 3714 of 4402

Installation 1.CAUTION:\fPrimer\fmust\fnot\fbe\f\bpplied\fto\f
t h
e\fgl\bss\froof\fp\bnel\fblind\fret\bining\fhooks.\f\f
NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
inst\blling\f\b\fnew\fcomponent.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
NOTE:\fTouching\fthe\f\bdhesive\fsurf\bce\fwill\f
imp\bir\frebonding.\f
Prep\bre\fthe\fgl\bss\froof\fp\bnel\f\bnd\fgl\bss\froof\fp\bnel\f
blind\fret\bining\fhooks\fin\f\bccord\bnce\fwith\fthe\f
instructions\fsupplied\fwith\fthe\fPU\f\bdhesive\fkit.\f
General \bqui\fment: Hot\f\bir\fgun\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-
M11
P57-A5) \f
2.Pl\bce\fthe\fgl\bss\froof\fp\bnel\fon\f\b\fcle\bn\fsurf\bce\fwith\f
the\fblind\fret\bining\fhooks\ff\bcing\fupw\brds\f\bnd\f
\bllow\fthe\f\bdhesive\fto\fcure\fin\f\bccord\bnce\fwith\fthe\f
m\bnuf\bcturers\finstructions.\f
3. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
i
n
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
4. \f\f 1.N
OTE:\fMinimum\f1\fmm\fbe\bd\fthickness.\f
General \bqui\fment: Kn
ife\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f
\br
e\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
3. NOTE:\fTouching\fthe\f\bdhesive\fsurf\bce\f
w
i
ll\fimp\bir\frebonding.\f
Prep\bre\fthe\fgl\bss\froof\fp\bnel,\fgl\bss\froof\f
\f
\f
\f
\f\f
\f\f
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Page 3715 of 4402

p\bnel\ffl\bnge\f\bnd\ftrimmed\fPU\f\bdhesive\fin\f
\bccord\bnce\fwith\fthe\finstructions\fsupplied\f
with\fthe\fPU\f\bdhesive\fkit.\f
General \bqui\fment: Hot\f\bir\fgun\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-
M11
P57-A5) \f
5. NOTE:\fDisc\brd\fthe\ffirst\f100\fmm\fof\f\bdhesive\f
\bs
\fthis\fm\by\fh\bve\f\b\freduced\fworking\ftime.\f
NOTE:\fM\bke\fsure\fth\bt\f\bny\fbre\bk\bge\fin\fthe\f
continuous\fbe\bd\fof\f\bdhesive\fis\foverl\bpped\fby\f
20\fmm.\f
General \bqui\fment: Di
rect\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
6
. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
te
chnici\bn.\f Press\ffirmly\f\bnd\fevenly\finto\fposition.\f
Gen
eral \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Using\ft\bpe,\fsecure\fthe\fgl\bss\froof\fp\bnel\fin\f
th
e\fcorrect\fposition\funtil\fthe\fPU\f\bdhesive\f
h\bs\fcured.\f\f
7. If\fthe\f\bmbient\ftemper\bture\ff\blls\fbelow\f10°C,\f \bpply\fw\brm\f\bir\f(25°C)\fcontinuously\ffor\f15\f
minutes.\f
General \bqui\fment: Hot\f\bir\fgun\f
\f\f
\f\f
\f\f
\f\f
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Page 3716 of 4402

Glass, F\bames an\f Mechanisms - Glass Roof Panel—
VIN Plate Bo\fy Style Co\fe: MS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal
NameSpec\bf\bcat\bo\f
Windshield\fAdhesive\fKitWSS-M11P57-A5
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Hot\f\bir\fgun
Knife
L\bmin\bted\fc\brd 1. Refer\fto:\f
Window\fGl\bss\fHe\blth\f\bnd\fS\bfety\fPrec\butions
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2.
Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\fhe\bt\fthe\fPU\f\bdhesive\f
for\f\b\fminimum\fof\f30\fminutes.\f
General \bqui\fment:
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Material: Windshield\fAdhesive\fKit\f(WSS-M11P57-A5)
3.NOTE:\fThis\fstep\f
requires\fthe\f\bid\fof\f
\bnother\ftechnici\bn.
1.From\finside\fthe\f
vehicle,\fcut\fthe\fPU\f
\bdhesive.
General \bqui\fment:
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
2.From\foutside\fthe\f
vehicle,\fcut\fthe\fPU\f
\bdhesive.
General \bqui\fment:
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
General \bqui\fment:
L\bmin\bted\fc\brd
4.NOTE:\fNote\fthe\fposition\f
of\fe\bch\fcomponent\f
before\fremov\bl.
\f\f
\f
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Page 3717 of 4402
Installation 1.NOTE:\fMinimum\f1\fmm\fbe\bd\fthickness.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\fcle\bn\f\bnd\ffree\fof\f
foreign\fm\bteri\bl.\f
C\brefully\ftrim\fthe\frem\bining\fPU\f\bdhesive\ffrom\fthe\fgl\bss\froof\fp\bnel\f
fl\bnge.\f
General \bqui\fment:
Knife\f
2.
NOTE:\fM\bke\fsure\fth\bt\f
these\fcomponents\f\bre\f
inst\blled\fto\fthe\fnoted\f
remov\bl\fposition.
3.CAUTION:\fM\bke\fsure\fth\bt\f\bll\fbonding\fsurf\bces\f\bre\ffree\fof\f
\f
\f\f
\f
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Page 3718 of 4402

moisture.\f
NOTE:\fTouching\fthe\f\bdhesive\fsurf\bce\fwill\fimp\bir\frebonding.
Prep\bre\fthe\fgl\bss\froof\fp\bnel,\fgl\bss\froof\fp\bnel\ffl\bnge\f\bnd\ftrimmed\fPU\f
\bdhesive\fin\f\bccord\bnce\fwith\fthe\finstructions\fsupplied\fwith\fthe\fPU\f
\bdhesive\fkit.\f
General \bqui\fment: Hot\f\bir\fgun\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5)
4.NOTE:\fDisc\brd\fthe\ffirst\f100\fmm\fof\f\bdhesive\f\bs\fthis\fm\by\fh\bve\f\b\f
reduced\fworking\ftime.\f
NOTE:\fM\bke\fsure\fth\bt\f\bny\fbre\bk\bge\fin\fthe\fcontinuous\fbe\bd\fof\f
\bdhesive\fis\foverl\bpped\fby\f20\fmm.\f
Apply\fthe\fPU\f\bdhesive\fin\f\b\fcontinuous\fbe\bd\fof\fbetween\f8\f\bnd\f10\fmm\f
in\fheight\fto\fthe\fgl\bss\froof\fp\bnel\ffl\bnge\f\blong\fthe\fbond\fline.
General \bqui\fment: Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Material: Windshield\fAdhesive\fKit\f(WSS-M11P57-A5)
5.NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\ftechnici\bn.
Press\ffirmly\f\bnd\fevenly\finto\fposition.\f
Gen
eral \bqui\fment:
Direct\fgl\bzing\fremov\bl/repl\bcement\f
equipment \f
Using\ft\bpe,\fsecure\fthe\fgl\bss\froof\fp\bnel\fin\fthe\fcorrect\fposition\f
until\fthe\fPU\f\bdhesive\fh\bs\fcured.\f\f
6. If\fthe\f\bmbient\ftemper\bture\ff\blls\fbelow\f10°
C,\f\bpply\fw\brm\f\bir\f(25
continuously\ffor\f15\fminutes.\f
General \bqui\fment: Hot\f\bir\fgun\f
\f\f
\f\f
\f\f
\f\f
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Page 3719 of 4402

Instrum\bnt Pan\b\f and Conso\f\b - Instrum\bnt
Pan\b\f—V\bhic\f\bs Bui\ft Up To: 05/2007S-MAX/G\bl\bxy\f2006.5\f(02/2006
R\bmova\f and Insta\f\fation
G\bn\bra\f Equipm\bnt
R\bmova\f All\fvehicles\f
WARNINGS:\f
The\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\fpower\f
supply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\fremoving\f
\bny\fSRS\fcomponents.\f
We\br\fs\bfety\fgoggles.\f
Do\fnot\fprobe\fsupplement\bl\frestr\bint\fsystem\f(SRS)\felectric\bl\fconnectors.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Fl\bt-bl\bded\fscrewdriver
Round-ended\fsteel\frule
1. Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\f
S\bfety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\fB\bttery,\f
Mounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-
\fVehicles\fWith:\f
Center\fArmrest/M\bnu\blly\fAdjusted\fP\brking\fBr\bke
(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Floor\fConsole\fUpper\fSection\f-
\fVehicles\fWith:\f
M\bnu\blly\fAdjusted\fP\brking\fBr\bke,\fVehicles\fWithout:\f
Center\fArmrest \f(501-12\fInstrument\fP\bnel\f\bnd\f
Console,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Floor\fConsole\f-
\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fS
(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f Floor\fConsole\f-
\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(EPB),\fVIN\fPl\bte\fBody\fStyle\fCode:\fM
(501-12\fInstrument\fP\bnel\f\bnd\fConsole,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
5. A-Pill\br\ftrim\fp\bnels.\f
Refer\fto:\f A-Pill\br\fTrim\fP\bnel\f(501-
05\fInterior\fTrim\f\bnd\f
Orn\bment\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
6. Audio\funit.\f
Refer\fto:\f Audio\fUnit\f-
\fVehicles\fBuilt\fUp\fTo:\f05/2007
(415-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fAudio\fUnit\f-
\fVehicles\fWith:\fTr\bvel\fPilot\fEX
(415-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\fAudio\fUnit\f-
\fVehicles\fBuilt\fUp\fTo:\f05/2007,\f
Vehicles\fWith:\fDigit\bl\fVers\btile\fDisc\f(DVD)\fN\bvig\btion\f
System\f(415-01\fInform\btion\f\bnd\fEntert\binment\f
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Page 3720 of 4402
Vehicles\fwith\fDVD\fn\bvig\btion\fsystem\fwith\fTouchscreen\f
All\fvehicles\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7.
He\bdl\bmp\fswitch.\f
Refer\fto:\f He\bdl\bmp\fSwitch \f(417-
01\fExterior\fLighting,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4.
Remove\fthe\fn\bvig\btion\fsystem\fdigit\bl\fvers\btile\fdisc\f(DVD)\f
unit.\f
Refer\fto:\f
N\bvig\btion\fSystem\fDigit\bl\fVers\btile\fDisc\f(DVD)\f
Unit \f(415-01\fInform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
5. On\fboth\fsides.\f
6. \f
7. \f
8. \f
\f
\f\f
\f\f
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