Page 2009 of 4402
Clutch \b Vehicle\f With: 6\bSpeed Manual
Tran\faxle \b MMT6 \b Specification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Technical Data and Specification\f
* Clamp the clutch di\fc hand\btight in the area of the friction lining\f.
** I
f the minimum thickne\f\f ha\f been reached, the clutch di\fc mu\ft be renewed.
Clamped\bthi\fkness\b-\b\flut\fh\bplate\b*
Nominal\bthi\fknessMinimum\bthi\fkness\b**
mmin\fhmmin\fh
1.8L\fdiesel\fengine7.300.295.000.20
2.0L\fdiesel\fengine8.200.325.700.22
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Page 2010 of 4402
Clutch \b Vehicle\f With: 6\bSpeed Manual
Tran\faxle \b MMT6 \b ClutchS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\fi\f and Te\fting
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
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Page 2011 of 4402

Clutch \b Vehicle\f With: 6\bSpeed Manual
Tran\faxle \b MMT6 \b Clutch Di\fc and
Pre\f\fure Plate
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Special Tool(\f)
Gen
eral Equipment
Removal
I n
\ftallation
308-204\f
Aligner,\fClutch\fDisc
\f
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ftr\bnsmission.\fRefer\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f
(Ly
nx)\fDiesel \f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fRemov\bl).\f
Refer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(85
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-TDCi\f(DW)\f
Diesel\f(308-03B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fV
ehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fRemov\bl).\f
2. Loosen: E\bch\fbolt\fby\ftwo\fturn(s)
\f
1. Tighten\fe\bch\fbolt\fby\ftwo\fturns.\f \bpeci\fl Tool(s): 308-204\f
To r
que: 29\fNm
\f
2. Inst\bll\fthe\ftr\bnsmission.\f Refer\fto:\f Tr\bnsmission\f-\f1.8L\fDur\btorq-TDCi\f
(L y
nx)\fDiesel \f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fInst\bll\btion).\f
Refer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
\f
\f\f
\f\f
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Page 2012 of 4402
Vehicles\fwith\felectronic\fp\brking\fbr\bke\f(EPB)\f(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(1
00kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW \f(308-03B\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fMMT6,\fInst\bll\btion).\f
3. Configure\fthe\felectronic\fp\brking\fbr\bke.\f Gener\fl Equipment: Ford\fdi\bgnostic\fequipment \f
4. C
\brry\fout\f\b\fp\brking\fbr\bke\fFunction\fTest.\f
Gener\fl Equipment: Ford\fdi\bgnostic\fequipment \f
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Page 2013 of 4402
Clutch \b Vehicle\f With: 6\bSpeed Manual
Tran\faxle \b M66 \b Specification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Technical Data and Specification\f
* Clamp the clutch di\fc hand\btight in the area of the friction lining\f.
** I
f the minimum thickne\f\f ha\f been reached, the clutch di\fc mu\ft be renewed.
Clamped\bthi\fkness\b-\b\flut\fh\bplate\b*
Nominal\bthi\fknessMinimum\bthi\fkness\b**
mmin\fhesmmin\fhes
2.5L\fEngine8.400.335.900.23
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Page 2014 of 4402
Clutch \b Vehicle\f With: 6\bSpeed Manual
Tran\faxle \b M66 \b ClutchS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\fi\f and Te\fting
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
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Page 2015 of 4402

Clutch \b Vehicle\f With: 6\bSpeed Manual
Tran\faxle \b M66 \b Clutch Di\fc and
Pre\f\fure Plate
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\ftallation
Special Tool(\f)
Gen
eral Equipment
Removal
I n
\ftallation
Vehicles\fwith\felectronic\fp\brking\fbr\bke\f(EPB)\f
308-204\f
Aligner,\fClutch\fDisc
\f
Ford\fdi\bgnostic\fequipment 1. Refer\fto:\fTr\bnsmission\f-\f2.5L\fDur\btec\f
(16
2kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fRemov\bl).\f
2. Loosen: E\bch\fbolt\fby\ftwo\fturn(s)
\f
1. \bpeci\fl Tool(s): 308-204\f
2. T
ighten\fe\bch\fbolt\f2\fturns\f\bt\f\b\ftime.\f
\bpeci\fl Tool(s): 308-204\f
To r
que: 23\fNm
\f
3. Refer\fto:\f Tr\bnsmission\f-\f2.5L\fDur\btec\f
(16
2kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fInst\bll\btion).\f
\f
\f\f
\f\f
\f\f
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Page 2016 of 4402
4. Configure\fthe\felectronic\fp\brking\fbr\bke.\fGener\fl Equipment: Ford\fdi\bgnostic\fequipment \f
5. C
\brry\fout\f\b\fp\brking\fbr\bke\fFunction\fTest.\f
Gener\fl Equipment: Ford\fdi\bgnostic\fequipment \f
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