Page 1033 of 4402

24.CAUTION:\fCont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\f
d\b
m\bge\f(scr\btches)\fon\fthe\fengine\fupper\fcover.\fF\bilure\fto\ffollow\fthis\finstruction\f
m\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f
\b4. Put\fthe\fengine\fcover\finto\finst\bll\btion\fposition\f\bnd\fclip\fit\fin\fpl\bce\fby\fpressing\f\bt\f
th
e\fpl\bces\fshown.\f
M\bke\fsure\fth\bt\fthe\fengine\fupper\fcover\fis\ffully\feng\bged\fin\fthe\f\bre\b\fof\fthe\ffuel\ffilter,\f
if\fnecess\bry\f\bpply\fmore\fpressure\fin\fthe\f\bre\bs\fshown.\f
25. \b5.
Inst\bll\fthe\fcowl\fp\bnel\fgrille.\f\f
R
EFER\fto:\f Cowl\fP\bnel\fGrille \f(501-02\fFront\fEnd\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
26. \b6.
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f L
ifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
27. \b7.
Inst\bll\fthe\fglow\fplug\frel\by.\f
2
8. \b8.
Inst\bll\fthe\fr\bdi\btor\fundershield.\f
\f\f
\f\f
\f\f
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Page 1034 of 4402
29.\b9.
Inst\bll\fthe\fengine\fundershield.\f
3
0. 30.
Lower\fthe\fvehicle.\f
3
1. 31.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M
easure the oil pressure (\b1 113 0)
The\foil\fpressure\fdepends\fon\fv\brious\ff\bctors\f(engine\fspeed,\foil\ftemper\bture,\foil\fviscosity,\f
\bmount\fof\foil\ffilter\fcont\bmin\btion\fetc.).\f
Measure the oil pressure
1. 1.
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f L
ifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \b.
Remove\fthe\fengine\funder\fshield.\f
3
. 3.
Disconnect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f \f
\f
\f\f
\f\f
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Page 1035 of 4402
4.4.
Remove\fthe\foil\fpressure\fswitch.\f
5
. 5.
Att\bch\fthe\foil\fpressure\fg\buge\fwith\fthe\foil\fpressure\fg\buge\fconnector.\f
6
. NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine\fspeed.\fMe\bsure\fthe\foil\f
pr
essure\f\bt\f\bn\foil\ftemper\bture\fof\f80°\fC.\f
NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\f2000\frpm\f\bnd\f\bt\f4000\frpm.\f
NOTE:\fOil\fpressure\f\bt\f2000\frpm:\f2.0\fb\br.\f
NOTE:\fOil\fpressure\f\bt\f4000\frpm:\f4.0\fb\br.\f
6. Check\fthe\foil\fpressure.\f
7. 7.
Det\bch\fthe\foil\fpressure\fg\buge\f\bnd\fthe\foil\fpressure\fg\buge\fconnector.\f
8
. 8.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b
dhesive.\f
\f\f
\f\f
\f\f
\f\f
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Page 1036 of 4402
9.9.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1
0. 10.
Connect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f
1
1. 11.
Inst\bll\fthe\fengine\funder\fshield.\f
1
2. 1\b.
Lower\fthe\fvehicle.\f
V
alve train analysis - static (engine off)
Remove\fthe\fv\blve\fcover.\f\f
Check\f\bll\fv\blve\ftr\bin\fcomponents\ffor\fd\bm\bge\f\bnd\fwe\br.\fEnsure\fth\bt\fonly\forigin\bl\f
components\f\bre\finst\blled\f\bnd\fth\bt\f\bll\fbolts\f\bnd\fnuts\fh\bve\fbeen\ftightened\fto\fthe\fcorrect\f
tightening\ftorque.\fREFER\fto:\f Specific\btions\f(303-01F\fEngine\f-\f2.0L\fDur\btorq-TDCi\f
(8 5
kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\fSpecific\btions).\f \f\f
\f\f
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Page 1037 of 4402

Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Intake Manifold
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\fcowl\fp\bnel\fgrille.\f\f
Re
fer\fto:\f Cowl\fP\bnel\fGrille \f(501-02\fFront\fEnd\f
Bo d
y\fP\bnels,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
3. Torque:\b 10\fNm
\f
4. Cle\bn\fthe\f\bre\b\f\bround\fthe\ffuel\finjectors.\f\f Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(3 0
3-04E\fFuel\fCh\brging\f\bnd\fControls\f-\f2.0L\f
Dur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fGener\bl\fProcedures).\f
5. Torque:\b 10\fNm
\f
6. \f
\f\f
\f\f
\f\f
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Page 1038 of 4402

Installation 1.Torque:\b \f
5
\fNm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
2. If\finst\blling\f\b\fnew\fc\bmsh\bft\fposition\f(CMP)\f
sensor,\fposition\fthe\fCMP\fsensor\fso\fth\bt\fthe\ftip\fof\f
the\fsensor\fis\fin\fcont\bct\fwith\fthe\fc\bmsh\bft\fpulley\f
\bnd\ftighten\fthe\fret\bining\fbolt.\f\f
Torque:\b 2\fNm
\f
3. If\finst\blling\fthe\forigin\bl\fCMP\fsensor,\fposition\fthe\f CMP\fsensor\fso\fth\bt\fthe\ftip\fof\fthe\fsensor\fis\fin\f
cont\bct\fwith\fthe\fc\bmsh\bft\fpulley.\f\f
Torque:\b 2\fNm
\f
4. \f\f Me\bsure\fthe\fdist\bnce\fbetween\fthe\fCMP\f
se
nsor\f\bnd\fthe\fint\bke\fm\bnifold\f(X).\f\f
Pull\fb\bck\fthe\fCMP\fsensor\funtil\fthe\fdist\bnce\f
be
tween\fthe\fCMP\fsensor\f\bnd\fthe\fint\bke\f
m\bnifold\f=\fX\f+\f1.2\fmm,\f\bnd\ftighten\fthe\f
ret\bining\fbolt.\f
5. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Page 1039 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Crankshaft
Front Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl
\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\fRefer\fto:\f Timing\fBelt \f(303-01F\fEngine\f-\f2.0L\f
Dur
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Special\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-255,\f303-395\f
\f
\f
\f
\f\f
\f\f
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Page 1040 of 4402
2. \f
3. Inst\bll\fthe\ftiming\fbelt.\fRefer\fto:\f Timing\fBelt \f(303-01F\fEngine\f-\f2.0L\f
Du r
\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
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