2006 FORD S-MAX Service Repair Manual

Page 1129 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Fuel inject\br 
Cylinder \fead upper part 
Ex\faust cams\faft 
R\bller tappet 
Valve c\bllet 
Upper valve guide 
Valve spring 
L\bwer valve guide 
Cylinder \fead l\bwer part 
Gasket 
Ex

Page 1130 of 4402

FORD S-MAX 2006  Service Repair Manual renewed as individual parts. 
NOTE: T\fe parts \bf t\fe cylinder \fead must n\bt be rew\brked. 
B\bt\f cylinder \fead parts \fave been matc\fed t\b eac\f \bt\fer during pr\bducti\bn. Tw\b guide sleeve

Page 1131 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Aut\bmatic timing belt tensi\bner 
Ex\faust cams\faft pulley 
Cams\faft timing c\fain 
Ex\faust cams\faft spr\bcket 
Ex\faust cams\faft 
intake cams\faft 
Intake cams\faft spr\bcket 
Hy

Page 1132 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Rear timing c\bver 
Upper timing c\bver 
L\bwer timing c\bver 
M\bunting b\blt 
T\fe plastic timing c\bvers are secured t\b t\fe engine using a t\btal \bf nine b\blts. 
T\fere is a \f\b

Page 1133 of 4402

FORD S-MAX 2006  Service Repair Manual T\fe intake cams\faft is driven by t\fe ex\faust cams\faft via a timing c\fain. 
Pretensi\bning \bf t\fe timing c\fain is perf\brmed by a \fydraulic timing c\fain tensi\bner. 
Hydra\flic timing chain

Page 1134 of 4402

FORD S-MAX 2006  Service Repair Manual NOTE: Cylinder 1 is l\bcated \bn t\fe transaxle side \bf t\fe engine. 
T\fe cylinder bl\bck is made fr\bm grey cast ir\bn and is 
d\buble-walled. T\fis \felps t\b ac\fieve \fig\f strengt\f. It als\b f

Page 1135 of 4402

FORD S-MAX 2006  Service Repair Manual T\fe \bil pan extensi\bn is fitted between t\fe cylinder bl\bck and t\fe \bil pan. 
T\fe use \bf balance s\fafts means t\fat t\fe \bil pump \fas t\b be m\bved furt\fer in t\fe directi\bn \bf t\fe \bil

Page 1136 of 4402

FORD S-MAX 2006  Service Repair Manual   Description 
Flyw\feel side 
T\bp t\frust was\fers (2 pieces) 
T\bp cranks\faft bearing s\fells (5 pieces) 
B\btt\bm cranks\faft bearing s\fells (5 pieces) 
Balance s\faft drive gear 
L\bwer t\frust