Page 4105 of 4402
Loc\btion\fof\fthe\fweld\fse\bms\f\bt\fthe\fre\br\fend\f(S-MAX\f\bnd\fG\bl\bxy,\fillustr\btion\fshows\fS-MAX)\f
MIG\fbr\bzed\fjoints\f
Production\fMIG\fbr\bzed\fjoints\f\bre\ffound\fon\fboth\fvehicle\fv\bri\bnts\f(S-MAX\f\bnd\fG\bl\bxy)\fin\fthe\f
following\f\bre\bs:\f\bpron\fp\bnel\freinforcement\fto\fA-pill\br,\fre\br\fside\fmember\fto\fwheelhouse\f
reinforcement\f\bnd\fqu\brter\fp\bnel\fto\fre\br\fl\bmp\fmounting\fp\bnel.\f
MIG\fbr\bzed\f\bre\bs\f(S-MAX\f\bnd\fG\bl\bxy,\fS-MAX\fshown)\f
\f
\f
Стр. 3 из 18
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Page 4106 of 4402

\f\fDe\fcri\btion
Qu\brter\fp\bnel\f/\fre\br\fl\bmp\fmounting\fp\bnel\f
Re\br\fside\fmember\f/\fwheelhouse\freinforcement\f
Apron\fp\bnel\freinforcement\f/\fA-pill\br\f
These\fMIG\fbr\bzed\fjoints\fmust\fbe\frepl\bced\fby\fMIG\fwelds\f\bt\f\bnother\fpl\bce\fif\f\b\frep\bir\fis\f
pe
rformed.\f
NOTE:\f\f
These\fMIG\fwelds\fmust\fnot\fbe\fc\brried\fout\fon\for\fne\br\fexisting\fMIG\fbr\bzed\fse\bms\f\bs\feven\f
th
e\fsm\bllest\f\bmount\fof\fbr\bzing\fm\bteri\bl\fc\bn\fresult\fin\f\b\freduction\fin\fthe\fstrength\fof\fthe\f
weld\fse\bms.\f\f
When\fperforming\frep\birs\fin\fthese\f\bre\bs\fof\fthe\fbody,\fthe\frelev\bnt\frequirements\fis\f
su
bsection\f501-27,\f501-29\f\bnd\f501-30\fmust\fbe\fobserved.\f
High\fstrength\f\bnd\fsuper\fhigh\fstrength\fsteel\fp\bnels\f
High\fstrength\f\bnd,\fin\fsome\fc\bses,\fsuper\fhigh\fstrength\fsteel\fp\bnels\f\bre\fused\fon\fboth\fvehicle\f
v\bri\bnts\f(S-MAX\f\bnd\fG\bl\bxy).\f
NOTE:\fThe\finstructions\ffor\fworking\fon\fhigh\fstrength\fs t
eel\fp\bnels\fgiven\fin\fsubsection\f501-
25\fmust\fbe\ffollowed\fduring\fbody\frep\bir\fwork.\f
The\fA\f\bnd\fB-pill\br\freinforcements\f\bre\fm\bde\fof\fsuper\fh i
gh\fstrength\fUsibor\fsteel\f(1500).\f
These\fcomponents\fmust\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\fp\brt\fduring\frep\birs.\fRepl\bcement\f
of\fp\brti\bl\fsections\fis\fnot\fpermitted,\f\bs\fthe\frequired\fMIG\fcontinuous\fse\bm\fin\fthe\fcut\f\bre\b\f Item
1
2
3
\f
Part Number -
-
-
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
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Page 4107 of 4402

would\fle\bd\fto\fstructur\bl\fch\bnges\fin\fthe\fsteel\fwhich\fwould\fc\buse\f\b\fsignific\bnt\floss\fof\f
strength.\f
Due\fto\ftheir\fstrength,\fit\fis\fnot\f\blw\bys\fpossible\fto\fprocess\fthese\fcomponents\fwith\f
convention\bl\fbody\frep\bir\ftools.\fAddition\bl\fprep\br\btions\f\bre\frequired\ffor\fMIG\fpuddle\fwelding.
\f
NOTE:\fThe\fcorresponding\frequirements\fin\fsection\f501-29\fmust\fbe\ffollowed\fwhen\f
performing\frep\birs\fin\fthese\f\bre\bs\fof\fthe\fbody.\f
Super\fhigh\fstrength\fsteel\fp\bnels\f(S-MAX\f\bnd\fG\bl\bxy,\fG\b
l\bxy\fshown)\f
\f\f
De\fcri\btion
A-pill\br\freinforcement\f
B-Pill\br\freinforcement\f
G\blv\bnised\fbody\fp\bnels\f
On
\fS-MAX\f\bnd\fG\bl\bxy\fvehicles,\f\bll\fextern\bl\f\bnd\fcorrosion\fprone\fsteel\fbody\fp\bnels\f\bre\f
g\blv\bnised\fon\fboth\fsides.\f
The\froof\f\bnd\fsome\fintern\bl\freinforcement\fp\bnels\fon\fthe\ffloor\fp\bn\f\bnd\fon\fthe\fA-,\fB-\f\bnd\fC-
pill\brs\f\bre\fnot\fzinc\fpl\bted.\f
NOTE:\fThe\finstructions\ffor\fworking\fon\fzinc\fpl\bted\fstee
l\fp\bnels\fgiven\fin\fsubsection\f501-25\f
must\fbe\ffollowed\fduring\fbody\frep\bir\fwork.\f
Further\fcorrosion\fprotection\fme\bsures\f
Cli
nched\ffl\bnge\fse\bler\fis\fnot\f\bpplied\fto\fthe\fhood,\ft\bilg\bte\f\bnd\fthe\fdoors\funtil\f\bfter\fthe\fdip\f
priming\fst\bge.\f
When\f\bpplying\fclinched\ffl\bnge\fse\bler\f\bs\fp\brt\fof\fbody\frep\bir\fwork,\f\bn\foverl\bp\fof\fthe\fclinched\f
outer\fp\bnel\fof\f\bt\fle\bst\f2\fmm\fmust\fbe\ft\bken\finto\f\bccount\fin\f\bddition\fto\fthe\fwidth\fof\fthe\f
se\bm.\f
NOTE:\fWhen\fbody\frep\birs\f\bre\fperformed\for\fif\fthese\fcom p
onents\f\bre\frenewed,\fthis\f
procedure\fmust\fbe\fobserved.\f
Clinched\ffl\bnge\fse\bling\f Item
1
2
\f
Part Number -
-
Стр. 5 из 18
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Page 4108 of 4402
\f\fDe\fcri\btion
Hood,\fS-MAX\f\bnd\fG\bl\bxy\f
T\bilg\bte,\fS-MAX\f
T\bilg\bte,\fG\bl\bxy\f
Door,\ffront\f\bnd\fre\br,\fS-MAX\f\bnd\fG\bl\bxy\f
Section\bl\fview\fof\fthe\fclinched\ffl\bnge\fse\bls\f(se\bm\fheight\f\bnd\fwidth\f
indic\bted)\f
Further\fcorrosion\fprotection\fme\bsures\f\bre\fperformed\fon\fthe\fbodywork.\f
NO
TE:\fThe\forigin\bl\fcorrosion\fprotection\fmust\fbe\fre-cr e
\bted\f\bfter\fworking\fon\fthe\f
bodywork.\f
C\bvity\fprotection\fon\fthe\fdoors,\fS-MAX\f\bnd\fG\bl\bxy\f Item
1
2
3
4
A \f
-\f
A
\f
Part Number
-
-
-
-
-
Стр. 6 из 18
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Page 4109 of 4402
Anti-corrosion\fprotection\fon\fthe\ffloor\f\bssembly,\fS-MAX\f
\f
Стр. 7 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
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Page 4110 of 4402
\f\fDe\fcri\btion
PVC\fstone\fchip\fprotection\f
PVC\funderbody\fprotection\f
C\bvity\fw\bx\finjection\f
Corrosion\fprotection\ffor\fthe\ffloor\f\bssembly,\fG\bl\bxy\f Item
1
2
3
\f
Part Number -
-
-
Стр. 8 из 18
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G842039&gui...procarmanuals.com
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Page 4111 of 4402
\f\fDe\fcri\btion
PVC\fstone\fchip\fprotection\f
PVC\funderbody\fprotection\f
C\bvity\fw\bx\finjection\f
Protective\fPVC\ffilm\fis\fbonded\fto\fthe\fqu\brter\fp\bnels\fin\fthe\f\bre\b\fof\fthe\fre\br\fdoor\f\bpertures\f
on
\fS-MAX\f\bnd\fG\bl\bxy\fvehicles.\f
NOTE:\fThis\fprotective\ffilm\fneeds\fto\fbe\frepl\bced\fwhen\fp
erforming\fbody\frep\birs\for\f
renewing\fthe\frocker\fp\bnel\for\fqu\brter\fp\bnel.\f
Protective\fPVC\ffilm\f Item
1
2
3
\f
Part Number -
-
-
Стр. 9 из 18
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Page 4112 of 4402
Sheet\fmet\bl\fp\brts\ffor\fp\brti\bl\frepl\bcement\f
V\brious\fservice\fsheet\fmet\bl\fp\brts\f\bre\f\bv\bil\bble\ffor\fsection\bl\frepl\bcement.\f
P\brts\foverview,\fS-MAX\f(side\fview)\f
\f
Стр. 10 из 18
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