2006 FORD S-MAX Service Repair Manual

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Page 2585 of 4402

$FORD S-MAX 2006 Service Repair Manual Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f system.\f PINPOINT\bTE\fT\bL\b:\bFAULT\bIN\bLEFT-HAND\bCENTRE\bVENT\f\bAIR\bOUTLET\b TEMPERATURE\b\fEN\fOR\bCIRCUIT\b-\bVEHICLE\f\bWITH\bELECTRON$

Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT\bTE\fT\bL\b:\bFAULT\bIN\bLEFT-HAND\bCENTRE\bVENT\f\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bCIRCUIT\b-\bVEHICLE\f\bWITH\bELECTRONIC\b
AUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
L1:\bCHECK\bVOLTAGE\bAT\bLEFT-HAND\bCENTER\bVENT\f\bAIR\bOUTLET\bTEMPERATURE\b
\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H414-A\ffrom\fleft-h\bnd\f
centre\fvents\f\bir\foutlet\ftemper\bture\fsensor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\fcentre\f
vents\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C2H414-A,\fpin\f1,\fcircuit\fVH409A\f(WH),\fwiring\f
h\brness\fside\f\bnd\fground.\f5\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fL3.\f\f
No\b
GO

\fto\fL2.\f\f
L2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bCENTER\bVENT\f\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b
(EATC)\bMODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fcentre\f
vents\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C2H414-A,\fpin\f1,\fcircuit\fVH409A\f(WH),wiring\f
h\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f
C2H101-B,\fpin\f10,\fcircuit\fVH409A\f(WH),\fwiring\f
h\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVH409A\f
(WH)\fbetween\fthe\fleft-h\bnd\fcentre\fvents\f\bir\foutlet\f
temper\bture\fsensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
L3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bCENTER\bVENT\f\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b
(EATC)\bMODULE\bFOR\bOPEN\bCIRCUIT
\f\f
\f\f
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Page 2586 of 4402

$FORD S-MAX 2006 Service Repair Manual Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f module.\f2\b Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fcentre\f vents\f\bir\foutlet\ftemper\bture$

Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fcentre\f
vents\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C2H414-A,\fpin\f3,\fcircuit\fRH105R\f(GN),\fwiring\f
h\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f
C2H101-B,\fpin\f17,\fcircuit\fRH105T\f(GN),\fwiring\f
h\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fL4.\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fleft-h\bnd\fcenter\fvents\f\bir\foutlet\ftemper\bture\f
sensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L4:\bCHECK\bFOR\b\fHORT\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bCENTER\bVENT\f\bAIR\b
OUTLET\bTEMPERATURE\b\fEN\fOR\bAND\bTHE\bEATC\bMODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f10,\fcircuit\fVH409A\f(WH),\f
wiring\fh\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f
C2H101-B,\fpin\f17,\fcircuit\fRH105T\f(GN),\fwiring\f
h\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b GO\fto\fL5.\f\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fshort\fin\fthe\fcircuits\fbetween\f
the\fleft-h\bnd\fcentre\fvents\f\bir\foutlet\ftemper\bture\f
sensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
L5:\bCHECK\bFOR\b\fHORT\bCIRCUIT\bTO\bGROUND\bBETWEEN\bTHE\bLEFT-HAND\bCENTER\b
VENT\f\bAIR\bOUTLET\bTEMPERATURE\b\fEN\fOR\bAND\bTHE\bEATC\bMODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-B,\fpin\f10,\fcircuit\fVH409A\f(WH),\f
wiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b RENEW\fthe\fleft-h\bnd\fcentre\fvents\f\bir\foutlet\f
temper\bture\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b
\f\f
\f\f
\f\f
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Page 2587 of 4402

$FORD S-MAX 2006 Service Repair Manual LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\f circuits\fbetween\fthe\fleft-h\bnd\fcenter\fvents\f\bir\foutlet\f temper\bture\fsensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\f Wiring\fDi\bgr\bms$

LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\f
circuits\fbetween\fthe\fleft-h\bnd\fcenter\fvents\f\bir\foutlet\f
temper\bture\fsensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT\bTE\fT\bM\b:\bFAULT\bIN\bLEFT-HAND\bFOOTWELL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bCIRCUIT\b-\bVEHICLE\f\bWITH\bELECTRONIC\b
AUTOMATIC\bTEMPERATURE\bCONTROL\b(EATC)\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
M1:\bCHECK\bVOLTAGE\bAT\bLEFT-HAND\bFOOTWELL\bAIR\bOUTLET\bTEMPERATURE\b\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H414-C\ffrom\fleft-h\bnd\f
footwell\f\bir\foutlet\ftemper\bture\fsensor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fleft-h\bnd\ffootwell\f
\bir\foutlet\ftemper\bture\fsensor,\fconnector\fC2H414-C,\f
pin\f1,\fcircuit\fVH410A\f(GY/BU),\fwiring\fh\brness\fside\f
\bnd\fground.\f5\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fM3.\f\f
No\b GO

\fto\fM2.\f\f
M2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bFOOTWELL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b
(EATC)\bMODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
footwell\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C2H414-C,\fpin\f1,\fcircuit\fVH410A\f(GY/BU),\fwiring\f
h\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f
C2H101-B,\fPin\f9,\fcircuit\fVH410A\f(GY/BU),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVH410A\f
(GY/BU)\fbetween\fthe\fleft-h\bnd\ffootwell\f\bir\foutlet\f
temper\bture\fsensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
M3:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bFOOTWELL\bAIR\bOUTLET\b \f\f
\f\f
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Page 2588 of 4402

$FORD S-MAX 2006 Service Repair Manual TEMPERATURE\b\fEN\fOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b (EATC)\bMODULE\bFOR\bOPEN\bCIRCUIT Ignition\fswitch\fin\fposition\f0.\f1\b Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEA$

TEMPERATURE\b\fEN\fOR\bAND\bTHE\bELECTRONIC\bAUTOMATIC\bTEMPERATURE\bCONTROL\b
(EATC)\bMODULE\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
footwell\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C2H414-C,\fpin\f3,\fcircuit\fRH105S\f(GN),\fwiring\f
h\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f
C2H101-B,\fpin\f17,\fcircuit\fRH105T\f(GN),\fwiring\f
h\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fM4.\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fleft-h\bnd\ffootwell\f\bir\foutlet\ftemper\bture\fsensor\f
\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
M4:\bCHECK\bFOR\b\fHORT\bCIRCUIT\bBETWEEN\bTHE\bLEFT-HAND\bFOOTWELL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bTHE\bEATC\bMODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-
B,\fpin\f9,\fcircuit\fVH410A\f(GY/BU),\f
wiring\fh\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f
C2H101-B,\fpin\f17,\fcircuit\fRH105T\f(GN),\fwiring\f
h\brness\fside.\f
1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b GO\fto\fM5.\f\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fshort\fin\fthe\fcircuits\fbetween\f
the\fleft-h\bnd\ffootwell\f\bir\foutlet\ftemper\bture\fsensor\f
\bnd\fthe\fEATC\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
M5:\bCHECK\bFOR\b\fHORT\bCIRCUIT\bTO\bGROUND\bBETWEEN\bTHE\bLEFT-HAND\bFOOTWELL\b
AIR\bOUTLET\bTEMPERATURE\b\fEN\fOR\bAND\bTHE\bEATC\bMODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fEATC\fmodule,\f
connector\fC2H101-
B,\fpin\f9,\fcircuit\fVH410A\f(GY/BU),\f
wiring\fh\brness\fside\f\bnd\fground.\f
1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b RENEW\fthe\fleft-h\bnd\ffootwell\f\bir\foutlet\ftemper\bture\f
sensor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
\f\f
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Page 2589 of 4402

$FORD S-MAX 2006 Service Repair Manual No\bLOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\f circuits\fbetween\fthe\fleft-h\bnd\ffootwell\f\bir\foutlet\f temper\bture\fsensor\f\bnd\fthe\fEATC\fmodule\fusing\fthe\f Wiring\fDi\bgr\bms.$

Page 2590 of 4402

$FORD S-MAX 2006 Service Repair Manual connector\fC2H415,\fpin\f2,\fcircuit\fVH417B\f(YE/OG),\f wiring\fh\brness\fside\f\bnd\fthe\fEATC\fmodule,\fconnector\f C2H101-B,\fPin\f23,\fcircuit\fVH417A\f(YE/OG),\fwiring\f h\brness\fside.\f Is\f\b$

Page 2591 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bINSTALL\f\b\fnew\fsun\flo\bd\fsensor.\fCHECK\fthe\f oper\btion\fof\fthe\fsystem.\f No\b GO\fto\fN5 .\f\f N5:\bCHECK\bTHE\bCIRCUIT\bBET$

Page 2592 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f Yes\bGO\fto\fO3.\f\f No\b GO \fto\fO2.\f\f O2:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bINTERIOR\bTEMPERATURE\b\fEN\fOR\bAND\bTHE\b ELECTRONIC\bAUTOM$

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