2006 FORD S-MAX Service Repair Manual

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Page 921 of 4402

$FORD S-MAX 2006 Service Repair Manual Installation 44. \f 4 5 .NOTE:\fNote\fthe\fdifferent\flengths\fof\fthe\fbolts.\f 46. S\fecial Tool(s): 3 03-122\f 1. Cle\bn\fthe\fm\bting\ff\bces\fof\fthe\fcylinder\fhe\bd\f\bnd\fcylinder\f block\f$

Page 922 of 4402

$FORD S-MAX 2006 Service Repair Manual 2.NOTE:\fThe\fthickness\f\bnd\fposition\fof\fthe\fnew\f cylinder\fhe\bd\fg\bsket\fmust\fbe\fthe\fs\bme\f\bs\fth\bt\fof\f the\fold\fone\f(hole/tooth\f\bnd\fTOP/OBEN\fm\brked).\f 3. NOTE:\fThe\fpistons\$

Page 923 of 4402

$FORD S-MAX 2006 Service Repair Manual Move\fthe\ftiming\fbelt\ftensioner\f\bdjustment\f\brm\fto\f the\f3\fo'clock\fposition.\f Do\fnot\ffully\ftighten\fthe\ftiming\fbelt\ftensioner\f re t\bining\fbolt\f\bt\fthis\fst\bge.\f 7. \f\f$

Page 924 of 4402

$FORD S-MAX 2006 Service Repair Manual Inst\bll\fthe\fspeci\bl\ftool.\f S\fecial Tool(s): 303-376B\f 14. Remove\f\bll\fspeci\bl\ftools\f\bnd\finst\bll\fthe\fcylinder\fblock\f bl\bnking\fplug.\f Torque: 23\fNm \f 15. Torque: 20\fNm \f 16.$

Page 925 of 4402

$FORD S-MAX 2006 Service Repair Manual 20.Torque: 90\fNm\f 21. \f 22. Inst\bll\fthe\fst\brter\fmotor.\f Refer\fto:\f St\brter\fMotor \f(303-06D\fSt\brting\fSystem\f- \f 1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f Dur\btorq-TDCi\f(9$

Page 926 of 4402

$FORD S-MAX 2006 Service Repair Manual 25. \f 26. Torque: 1\f25\fNm \f 2\f9.8\fNm \f 3\f35\fNm \f 4\f23\fNm \f 27. CAUTION:\fTwisting\fthe\fexh\bust\fflexible\fpipe\f more\fth\bn\f2\fdegrees\fm\by\fc\buse\fd\bm\bge\fresulting\f in\ff\bilu$

Page 927 of 4402

$FORD S-MAX 2006 Service Repair Manual 30. \f\f1.Torque: 35\fNm \f 2. Loosen: 360 °\f 3. Torque: 85\fNm \f 31. \f 32. Inst\bll\fthe\ffront\fright\fwheel.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204- 04\fWheels\f\bnd\fTires,\f Remov\bl\f\bnd$

Page 928 of 4402

$FORD S-MAX 2006 Service Repair Manual injector\f\bnd\fthe\fblue\fidentific\btion\fcoll\br\f\bdj\bcent\f to\fthe\ffuel\fr\bil.\f NOTE:\fThe\ffuel\fsupply\fline\fmust\fbe\finst\blled\fwith\f the\fyellow\fidentific\btion\fcoll\br\f\bdj\bcent$

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