Page 2169 of 4402

Mate\bials
Gene\bal Equipment
NOTE: The t\bansmissi\fn must c\f\fl t\f \b\f\fm tempe\batu\be bef\f\be pe\bf\f\bming measu\bements.
All vehicles
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
307-430\f
G\buge,\fTr\bnsmission\fEnd\fPl\by\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring\f
308-112\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl\f
308-192\f
Remover,\fH\blfsh\bft\f
308-603\f
G\buge,\fDifferenti\bl/Tr\bnsfer\fGe\br\fBe\bring\fShim\f
NameSpec\bf\bcat\bo\f
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLRWSK-M2G348-A5\f/\f2U7J-M2G348-AA
H\ft ai\b gun1. \f\f1. H
e\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-217\f
2. \f
\f 1. He\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\f
\f
\f
\f
\f
\f
\f\f
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Page 2170 of 4402

\bnd\f\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-217\f
3. \f
\f 1. He\bt\fthe\ftr\bnsmission\fhousing\fto\f\bpprox.\f90\f
°
\b\fhot\f\bir\fgun.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\ftr\bnsmission\fhousing\fh\bs\fcooled,\finst\bll\f
using\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
4. \f
\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I
nst\bll\f\b\f1.10\fmm\fme\bsuring\fshim.\f
3.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\fthe\f
speci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
5. S\f
ecial Tool(s): 206-003\f
6.CAUTIONS:\f
T\bke\fspeci\bl\f
c\bre\fto\f\bvoid\f
d\bm\bging\fthe\f
be\bring.\f
Extreme\f
cle\bnliness\fmust\f
be\fexercised\fwhen\f
h\bndling\fthese\f
components.
Inst\bll\fthe\f
output\fsh\bfts\f
in\fthe\f
tr\bnsmission\f
\f\f
\f\f
\f\f
\f\f
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Page 2171 of 4402

housing\f
together.
S\fecial Tool
(s): 308
Pl\bce\fthe\f
be\bring\fouter\f
r\bces\fin\f
position\fon\fthe\f
output\fsh\bft\f
t\bpered\froller\f
be\bring.
7. \f\f
Repe\bt\fthis\f\bnd\fthe\ffollowing\ffour\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f
Pull\fout\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.
Hold\fthe\fbe\bring\fouter\fr\bces,\fturn\fthe\foutput\fsh\bft\f20\f
times\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\fth\bt\f
the\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-603\f
8.
NOTE:\fThe\fmounting\ff\bces\fmust\fbe\fcle\bn\f\bnd\ffree\ffrom\f
foreign\fbodies.\f
Inst\bll\fthe\fspeci\bl\ftools.\f
S \f
ecial Tool(s): 205-070,\f307-430\f
9. \f
\f
M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f
M\bke\fcert\bin\fth\bt\fthe\fspeci\bl\ftools\f\bre\finserted\f
correctly\fin\fthe\fclutch\fhousing\fbe\bring\fouter\fr\bce\f
se\bts.\f
Att\bch\fthe\fclutch\fhousing.\f
S\f
ecial Tool(s): 205-070,\f206-003,\f307-430\f
Tor
que: 32\fNm
\f
10. \f\f
M\bke\fcert\bin\fth\bt\fthe\fclutch\fhousing\fdoes\fnot\fbecome\f
skewed.\f
Det\bch\fthe\fspeci\bl\ftools.\f
S\f
ecial Tool(s): 205-070,\f206-003,\f307-430\f
\f\f
\f\f
\f\f
\f\f
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Page 2172 of 4402

11. \f\f
While\ft\bking\fthe\fme\bsurements,\fonly\fpress\flightly\fon\f
the\fspeci\bl\ftool,\fto\f\bvoid\fincorrect\fre\bdings.\f
Record\fthe\fme\bsurement\fresults.\f
S\f
ecial Tool(s): 307-300-02,\f307-300-03,\f
308
12. \f\f
Me\bsure\fthe\frequired\fthickness\fof\fthe\f1st\f-
\f4th\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f
Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f
\bdd\fthe\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f
1st\f-\f4th\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.17\f
mm.\f
Ex\bmple:\f1.56\fmm\f+1.57\fmm\f+1.55\fmm,\fdivided\fby\f
3\f=\f1.56\fmm.\f1.56\fmm\f+0.17\fmm\f=\f1.73\fmm.
Determined\f\bdjusting\fshim\fthickness:\f1.73\fmm.
13. \f\f
Me\bsure\fthe\frequired\fthickness\fof\fthe\f5th/6th\f
ge\br/reverse\fge\br\foutput\fsh\bft\f\bdjustment\fshim:
Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f
\bdd\fthe\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f
Be\bring\fpre-lo\bd\f-\foutput\fsh\bft\f-
\f5th/6th/reverse\f
ge\br:\f0.15\fmm.\f
Ex\bmple:\f1.51\fmm\f+\f1.52\fmm\f+\f1.50\fmm,\fdivided\f
by\f3\f=\f1.51\fmm.\f1.51\fmm\f+\f0.15\fmm\f=\f1.66\fmm.
Determined\f\bdjusting\fshim\fthickness:\f1.66\fmm.
14. Remove\fthe\fspeci\bl\ftools.\f
S\fecial Tool(s): 205-070,\f307-430\f
15.
Remove\fthe\ffollowing\f
items:\f1.
S\fecial Tool
(s): 308
2.Output\fsh\bft\f
be\bring\fouter\f
r\bces\f
3.
Output\fsh\bfts
\f\f
\f\f
\f\f
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Page 2173 of 4402
S\fecial Tool
(s): 308
16. Remove\fthe\ffollowing\fitems:\fS\fecial Tool(s): 20
6-003\f
17.
CAUTION:\fExtreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
Tighten\fthe\ftr\bnsmission\fhousing\fbolts,\fworking\fdi\bgon\blly.
Torque: 32\fNm\f
18.Cle\bn\fthe\fend\ff\bce\fof\fthe\fdifferenti\bl\f\bssembly\f\bnd\fm\brk\fit\f
\bt\fone\fpl\bce.\f
S\fecial Tool(s): 205-044-01,\f205-070\f
19.
\f\f
Repe\bt\fthis\f\bnd\fthe\ffollowing\fthree\fsteps\fthree\ftimes\f
\bnd\fdetermine\fthe\f\bver\bge\fv\blues.\f
To\fme\bsure\fthe\fbe\bring\fpre-
lo\bd\fturn\fthe\fdifferenti\bl\f
20\ftimes\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\f
th\bt\fthe\fbe\brings\fsettle.\f \f\f
\f\f
\f\f
\f\f
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Page 2174 of 4402

S\fecial Tool(s): 308-192\f
20.
\f\f
Att\bch\fthe\fdi\bl\fg\buge\fto\fthe\fspeci\bl\ftool\f\bnd\f\blign\fwith\f
the\fm\brk.\f
S\fecial Tool(s): 205-044-01,\f205-070\f
Pre-lo\bd\fthe\fdi\bl\fg\buge\fto\f1\fmm\f\bnd\fzero\fit.\f
2 1
.
Turn\fthe\ftr\bnsmission\fthrough\f180\fdegrees\fwith\fthe\fclutch\f
side\fdownw\brds.\f
22. \f\f 1. To\fme\bsure\fthe\fbe\bring\fpre-
lo\bd\fturn\fthe\fdifferenti\bl\f
20\ftimes\fwhile\fpressing\fdown\f\bt\fthe\fs\bme\ftime,\fso\f
th\bt\fthe\fbe\brings\fsettle.\f
S\fecial Tool(s): 308-192\f
2.
Turn\fthe\fdifferenti\bl\funtil\fthe\fme\bsuring\fpin\fis\fon\fthe\f
m\brked\fspot.\f
3.
Me\bsure\fthe\fdifferenti\bl\fend\fflo\bt:\fM\bke\f\b\fnote\fof\fthe\f
me\bsurement,\fe.g.\f0.34\fmm.\fEx\bmple:\f0.34\fmm\f
+0.36\fmm\f+0.38\fmm,\fdivided\fby\f3\f=\f0.36\fmm.
23. \f\f
Determine\fthe\fthickness\fof\fthe\fdifferenti\bl\f\bdjusting\f
shim:\f
Inst\blled\fme\bsuring\fshim\fthickness:\f1.10\fmm.
Determined\fdifferenti\bl\fend\fflo\bt\f0.36\fmm\f
Differenti\bl\fbe\bring\fpre-lo\bd\f0.20\fmm\f
Required\f\bdjusting\fshim\fthickness:\f1.10\fmm\f+\f0.36\f
mm\f+0.20\fmm\f=\f1.66\fmm.\f
Determined\f\bdjusting\fshim\fthickness:\f1.66\fmm.
24. \f
25. Remove\fthe\ffollowing\fitems:\f
1. Differenti\bl\fbe\bring\fouter\fr\bce\f
S\fecial Tool(s): 205-176\f
2. M
e\bsuring\fshim\f
\f\f
\f\f
\f\f
\f\f
Стр. 7 из
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Page 2175 of 4402

Vehicles built up t\f 10/2005 inclusive
Vehicles built f\b\fm 11/2005
26. \f\f
1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I
nst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
3.
Insert\fthe\fdifferenti\bl\fbe\bring\fouter\fr\bce\fby\fh\bnd\f\bnd\f
\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\fthe\f
speci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
27.
\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I
nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
28 .
\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I
nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-296\f
29.
\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I
nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
\f\f
\f\f
\f\f
\f\f
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Page 2176 of 4402

All vehicles the\fspeci\bl\ftool.\f
S
\f
ecial Tool(s): 308-095\f
30.
\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2. I
nst\bll\f\b\fnew\foutput\fsh\bft\foil\fthrower.\f
3. Inst\bll\fthe\fme\bsured\f\bdjusting\fshim.\f
4.
Insert\fthe\foutput\fsh\bft\fbe\bring\fouter\fr\bce\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 308-095\f
31.
\f\f 1.
He\bt\fthe\fclutch\fhousing\fwith\f\b\fhot\f\bir\fgun\fto\f\bpprox.\f
90\f°C.\f
General \bqui\fment: Hot\f\bir\fgun\f
2.
Insert\fthe\finput\fsh\bft\fp\br\bllel\froller\fbe\bring\fby\fh\bnd\f
\bnd\f\bfter\fthe\fclutch\fhousing\fh\bs\fcooled,\finst\bll\fusing\f
the\fspeci\bl\ftool.\f
S\fecial Tool(s): 205-081\f
32 .
P\by\f\bttention\fto\fthe\finst\bll\btion\fposition\fof\fthe\finput\fsh\bft\f
b\bll\fbe\bring\fret\biner.\fThe\fret\biner\fof\fthe\finput\fsh\bft\fb\bll\f
be\bring\fmust\fbe\fheld\fin\fpl\bce\fby\fthe\f1st\f-\f4th\fge\br\fselector\f
sh\bft.\f
33.
CAUTION:\fT\bke\fspeci\bl\fc\bre\fto\f\bvoid\fd\bm\bging\fthe\f
be\bring.\f
\f\f
\f\f
\f\f
\f
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