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Installation
NOTE:\fCover\fthe\fcollet\fgrooves\fwith\f\bdhesive\ft\bpe\fduri
ng\finst\bll\btion\fof\fthe\fv\blve\fstem\f
se\bls.\f
1. Co\bt\fthe\fv\blve\fstem\fse\bls\fwith\fcle\bn\fengine\foil.\f
Mat
erial:\bEngine\fOil\f-\f5W-30\f(WSS-M2C912-A1) \f
2. Sp
ecial\bTool(\f):\b 303-037\f
3. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 898 of 4402
Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Camshaft
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
303-199A\f
Inst\bller,\fC\bmsh\bft\fSe\bl\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl
\f
1. Remove\fthe\ftiming\fbelt.\f Refer\fto:\f Timing\fBelt \f(303-01E\fEngine\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. Special\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-199A\f
\f
\f
\f\f
\f\f
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Page 899 of 4402
2.NOTE:\fDo\fnot\ffully\ftighten\fthe\fc\bmsh\bft\f
pu
lley\fret\bining\fbolt\f\bt\fthis\fst\bge.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 900 of 4402
Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Timing Belt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-193\f
Timing\fPeg,\fCr\bnksh\bft\fTDC\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-393\f
Locking\fTool,\fFlywheel\f
303-651\f
Remover,\fC\bmsh\bft\fSprocket\f
C\bble\fties
Trolley\fj\bck 1. Disconnect\fthe\fb\bttery.\fRefer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f V\blve\fCover\f(303-01E\fEngine\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f
\f
\f
\f
\f
\f
\f\f
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Page 901 of 4402
5. \f
6. \f
7. NOTE:\fOnly\frot\bte\fthe\fc\bmsh\bft\fin\fthe\f
n
o
rm\bl\fdirection\fof\frot\btion.\f
Using\fthe\fc\bmsh\bft\fgroove\f\bs\f\b\fguide,\frot\bte\fthe\f
cr\bnksh\bft\fto\f5\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f\f
8. Remove\fthe\ffront\fright\fwheel.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
9. \f
\f\f
\f
\f
\f\f
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Page 902 of 4402
10. \f
11. \f
12. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05D\f
Ac c
essory\fDrive\f-\f1.8L\fDur\btorq-TDCi\f
(74kW/100PS)\f-\fLynx/1.8L\fDur\btorq-TDCi\f
(92kW/125PS)\f-\fLynx,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
13. Secure\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fto\f one\fside.\f
General \bqui\fment: C\bble\fties\f
14.
\f
\f
\f\f
\f\f
\f\f
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Page 903 of 4402
15. \f
16. \f
17. CAUTIONS:\f
M\b
ke\fsure\fth\bt\fthe\fcr\bnksh\bft\fis\fnot\f
rot\bted\fwhile\fthe\fspeci\bl\ftool\fis\finst\blled.\f
Only\frot\bte\fthe\fcr\bnksh\bft\fclockwise.\f
1. Remove\fthe\fcylinder\fblock\fbl\bnking\fplug\f \bnd
\f
Install the S\fecial Tool(s): 303-193\f
2. In
stall the S\fecial Tool(s): 303-393\f
18. Refer\fto:\fSt\brter\fMotor\f(303-06D\fSt\brting\f
Sys
tem\f-\f1.8L\fDur\btorq-TDCi\f(74kW/100PS)\f-\f
Lynx/1.8L\fDur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
19. Det\bch\fthe\fch\brge\f\bir\fcooler\foutlet\fpipe\f\bnd\f position\fit\fto\fone\fside.\f
20. General \bqui\fment: Trolley\fj\bck\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 904 of 4402
21. \f
22. \f
23.S\fecial Tool(s): 303-376B\f
24 .
\f
25. S\fecial Tool(s): 205-072\f
\f\f
\f\f
\f\f
\f\f
\f\f
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