2006 FORD S-MAX Service Repair Manual

key fob battery water pump hood release window fuel cap width

Page 3497 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fE4.\f\f No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL02A\f(BK)\f between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCH$

GO\fto\fE4.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL02A\f(BK)\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E3: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-A\fpin\f10,\fcircuit\fCPL02AA\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f5,\fcircuit\fCPL02AA\f(BK),\fwiring\f
h\brness\fside.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fE4 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL02AA\f
(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\f
door\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
E4: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Me\bsure\fthe\fresist\bnce\fbetween:\f\f
the\fdriver\fdoor\fmodule\fconnector\fC5PL01-
A\fpin\f10,\f
circuit\fCPL02A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f
or\f\f
the\fdriver\fdoor\fmodule\fconnector\fC5PL01-
A\fpin\f10,\f
circuit\fCPL02AA\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(RHD).\f
1
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
LHD\fvehicles: GO\fto\fE5.\f\f
RHD

\fvehicles: GO\fto\fE7.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\fcircuit\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E5: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING
LOCKING/UNLOCKING
Connect\fdriver\fdoor\fmodule\fC5PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f7,\fcircuit\fCPL02A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f2
\f\f
\f\f
Стр. 17 из 34
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Page 3498 of 4402

$FORD S-MAX 2006 Service Repair Manual Lock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\fthe\fdoor\f lock\fcylinder.\f3 Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f Y\fs GO\fto\fE6 .\f\f No C HECK\f\bnd\fif\fnecess\bry\f$

Page 3499 of 4402

$FORD S-MAX 2006 Service Repair Manual module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f E8: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING DOUBLE LOCKING/UNLOCKING) Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f connect$

module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E8: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING DOUBLE
LOCKING/UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f5,\fcircuit\fCPL02AA\f(BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f
1
Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f
the\fdoor\flock\fcylinder.\f2
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
lock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fdriver\fdoor\f
module.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST F : CIRCUIT OF THE PASSENGER CENTRAL LOCKING
MOTOR WITH DOUBLE LOCKING FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
F1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE PASSENGER DOOR MODULE AND
THE PASSENGER DOOR LOCK
Disconnect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Disconnect\fp\bssenger\fdoor\flock\fC6PL64.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween:\f\f
the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f10,\fcircuit\fCPL65A\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(LHD).\f\f
or\f\f
the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f10,\fcircuit\fCPL65AA\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(RHD).\f
4
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LHD\fvehicles: GO\fto\fF2.\f\f
RH D

\fvehicles: GO\fto\fF3.\f\f
F2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE \f\f
\f\f
Стр. 19 из
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Page 3500 of 4402

$FORD S-MAX 2006 Service Repair Manual AND THE PASSENGER DOOR LOCK Ignition\fswitch\fin\fposition\f0.\f1 Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f module\fconnector\fC6PL01-A\fpin\f10,\fcircuit\fCPL65A\f (BK),\fwiring\f$

AND THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A\fpin\f10,\fcircuit\fCPL65A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f5,\fcircuit\fCPL65A\f(BK),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fF4 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL65A\f(BK)\f
between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
F3: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE
AND THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A\fpin\f10,\fcircuit\fCPL65AA\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f7,\fcircuit\fCPL65AA\f(BK),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fF4 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL65AA\f
(BK)\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
F4: CHECK FOR SHORT TO GROUND BETWEEN THE PASSENGER DOOR MODULE AND
THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween:\f\f
the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A,\f
pi

n\f10,\fcircuit\fCPL65A\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground.\f\f
or\f\f
the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f10,\fcircuit\fCPL65AA\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground.\f
2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs
\f\f
\f\f
\f\f
Стр. 20 из
34
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Page 3501 of 4402

$FORD S-MAX 2006 Service Repair Manual LHD\fvehicles:GO\fto\fF5.\f\f RHD \fvehicles: GO\fto\fF6.\f\f No LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\fcircuit\f between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f p\bssenger\fdoor\$

Page 3502 of 4402

$FORD S-MAX 2006 Service Repair Manual Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f the\fdoor\flock\fcylinder.\f3 Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f Y\fs GO\fto\fF8 .\f\f No C HECK\f\bnd\fif\fnece$

Page 3503 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fvolt\bge\fme\bsured?\f Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fcircuit\f CPL11A\f(BK)\fbetween\fthe\fright\fre\br\fdoor\fmodule\f\bnd\f the\fright\fre\br\fdoor\flock\fwith\fth$

Page 3504 of 4402

$FORD S-MAX 2006 Service Repair Manual No LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f CPL11A\f(BK)\fbetween\fthe\fright\fre\br\fdoor\fmodule\f\bnd\f the\fright\fre\br\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\b$

No LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
CPL11A\f(BK)\fbetween\fthe\fright\fre\br\fdoor\fmodule\f\bnd\f
the\fright\fre\br\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
G4: CHECK THE VOLTAGE AT THE RIGHT REAR DOOR LOCK (DURING
LOCKING/UNLOCKING)
Connect\fright\fre\br\fdoor\fmodule\fC8PL01.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright\fre\br\fdoor\flock\f
connector\fC8PL72\fpin\f5,\fcircuit\fCPL11A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f
2
Lock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\fthe\fdoor\f
lock\fcylinder.\f3
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs GO\fto\fG5 .\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
G5: CHECK THE VOLTAGE AT THE RIGHT REAR DOOR LOCK (DURING DOUBLE
LOCKING/UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright\fre\br\fdoor\flock\f
connector\fC8PL72\fpin\f5,\fcircuit\fCPL11A\f(BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f
1
Double\flock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\f
the\fdoor\flock\fcylinder.\f2
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\flock.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
CHECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fright\fre\br\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST H : CIRCUIT OF THE LEFT REAR CENTRAL LOCKING
MOTOR FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
H1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE LEFT REAR DOOR MODULE AND
THE LEFT REAR DOOR LOCK
\f\f
\f\f
Стр. 24 из 34
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