Page 1337 of 4402

11. Fill\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel\fto\fthe\fneck\fof\fthe\ft\bnk.\f
12. Connect\fthe\fcool\bnt\fdeg\bs\fhose\fto\fthe\fr\bdi\btor.\f
13. Inst\bll\fthe\fright-h\bnd\ffront\fhe\bdl\bmp.\f
14. Inst\bll\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fc\bp\fto\fthe\f cool\bnt\fexp\bnsion\ft\bnk.\f
15. St\brt\fthe\fengine.\f
16. R\bise\fthe\fengine\fspeed\fto\f2500\frevolutions\fper\f minute\f(RPM).\f
17. Monitor\fthe\fcool\bnt\flevel\ffor\f3\fminutes.\fIf\fthe\f cool\bnt\flevel\ff\blls\fbelow\fthe\fMIN\fm\brk\fstop\fthe\f
engine,\frefill\fthe\fcooling\fsystem\f\bnd\freturn\fto\f
step\f14.\f
18. M\bint\bin\fthe\fengine\fspeed\f\bt\f2500\fRPM\ffor\f8\f minutes\funtil\fthe\fengine\fis\f\bt\fnorm\bl\foper\bting\f
temper\bture.\f
19. M\bint\bin\fthe\fengine\fspeed\f\bt\f2500\fRPM\ffor\f3\f minutes.\f
20. Incre\bse\fthe\fengine\fspeed\fto\f4000\fRPM\ffor\f5\f seconds.\f
21. Decre\bse\fthe\fengine\fspeed\fto\f2500\fRPM\f\bnd\f m\bint\bin\ffor\f3\fminutes.\f
22. Stop\fthe\fengine.\f
23. Check\fthe\fcooling\fsystem\ffor\fle\bks.\f
24. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\fLifting\f(100-02,\fDescription\f\bnd\f
Oper\btion).\f
25. \f
26. Lower\fthe\fvehicle.\f
27. Allow\fthe\fengine\fto\fcool.\f
28. Fill\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel\fto\f the\fMAX\fm\brk.\f
\f\f
\f\f
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Page 1338 of 4402

Engine C\b\bling - 2\f5L Duratec
(162kW/220PS) - VI5 - C\b\bling System
Draining and Vacuum Filling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equipment
Draining
WARNING:\fWhen\frele\bsing\fthe\fcooling\fsystem\fpressure,\fcover\fthe\fcool\bnt\fexp\bnsion\f
t \b
nk\fc\bp\fwith\f\b\fthick\fcloth.\f
NOTE:\fAlw\bys\ffollow\fthe\fm\bnuf\bcturer's\finstructions\fwhen\fh\bndling\fthe\fequipment.\f
Cooling\fsystem\fv\bcuum\ftester\f\bnd\frefiller
Fluid\fcont\biner
1. Refer\fto:\f Engine\fCooling\fSystem\fHe\blth\f\bnd\f
S\bfe
ty\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f\f Rele\bse\fthe\fcooling\fsystem\fpressure\fby\fslowly\f
turning\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fc\bp\fbetween\f
2\f\bnd\f3\fturns.\f
3. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. \f\f WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
Use\f\b\fsuit\bble\fcool\bnt\fhose\fto\fdr\bin\fthe\fcool\bnt.\f
Gen
eral \bqui\fment: Fluid\fcont\biner\f
Loo
sen: 4\fturn(s)
\f
6. \f
\f\f
\f\f
\f\f
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Page 1339 of 4402

Evacuating and Filling 7. \f
1
.
\f\fIf\fthe\fcooling\fsystem\fw\bs\fcompletely\f
dr
\bined,\ffill\fthe\ffluid\fcont\biner\fwith\fthe\ffull\f
cooling\fsystem\ffill\fc\bp\bcity\fplus\f0.5L\fof\f
\bddition\bl\fcool\bnt.\f
If\fthe\fcooling\fsystem\fw\bs\fp\brti\blly\fdr\bined,\f
fill\fthe\ffluid\fcont\biner\fwith\fthe\fremoved\f
\bnd\fspilled\f\bmount\fof\fcool\bnt\fplus\f1.0L\fof\f
\bddition\bl\fcool\bnt.\fWhen\fin\fdoubt\f\blw\bys\f
use\fthe\ffull\fcooling\fsystem\ffill\fc\bp\bcity\fplus\f
0.5L\fof\f\bddition\bl\fcool\bnt.\f
2. \f\f General \bqui\fment: Co
oling\fsystem\f
v\bcu
um\ftester\f\bnd\frefiller \f
3. \f
\f 1. Close\fthe\fv\blve,\finst\bll\fthe\fcool\bnt\fhose\f \bnd\fpl\bce\fit\finto\fthe\ffluid\fcont\biner.\f
2. Close\fthe\fv\blve\f\bnd\fconnect\fthe\f compressed\f\bir\fhose.\f
4. \f\f 2. Open\fthe\fv\blve\funtil\fthe\fspecificied\fv\bcuum\fis\f\bchieved.\f
5. \f\f Open\fthe\fv\blve\funtil\fthe\fcool\bnt\freservoir\f
fl
uid\flevel\fis\f\bt\fthe\fMAX\fm\brk.\f
\f\f
\f\f
\f\f
\f\f
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Page 1340 of 4402
If\fno\fcool\bnt\fis\fvisible\fin\fthe\fcool\bnt\f
exp\bnsion\ft\bnk,\f\bdd\f2.0L\fof\fcool\bnt\fto\fthe\f
fluid\fcont\biner\f\bnd\frepe\bt\fthe\fev\bcu\bting\f
\bnd\ffilling\fprocedure.\f
6. \f
\f\f
\f\f
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Page 1341 of 4402
Engine C\b\bling - 2\f5L Duratec (162kW/220PS)
- VI5 - Radiat\br L\bwer M\bunting RepairS-MAX/G\bl\bxy\f2006.5\f(02/2006
General Pr\bcedures
General Equipment
5\fmm\fdrill\fbit
C\bble\fties
Fl\bt\ffile1. On\fboth\fsides.\f
2.
Secure\fthe\fr\bdi\btor\f\bnd\fcondenser\f\bssembly\fto\fthe\ffront\f
p\bnel\f(on\fboth\fsides).\f
General \bqui\fment: C\bble\fties\f
3. R
\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5. \f
6. \f\f1.
General
\bqui\fment:
Fl\bt\ffile
\f\f
\f\f
\f\f
\f\f
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Page 1342 of 4402
2.General
\bqui\fment:
5\fmm\fdrill\f
bit\f
7. \f
8
. Torque: 25\fNm
\f
9. Torque: 8\fNm
\f
\f
\f
\f\f
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Page 1343 of 4402
10. Lower\fthe\fvehicle.\f
11.
Remove\fthe\fc\bble\fties\fsecuring\fthe\fr\bdi\btor\f\bnd\fcondenser\f
\bssembly.\f
12. On\fboth\fsides.\f
\f\f
\f\f
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Page 1344 of 4402
Engine C\b\bling - 2\f5L Duratec
(162kW/220PS) - VI5 - Therm\bstatS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\bval and Installati\bn
Rem\bval
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installati\bn 1. Refer\fto:\f
Co
oling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03C\fEngine\fCooling\f-
\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fGener\bl\fProcedures).\f
2. Refer\fto:\f Air\fCle\bner\f(303-12C\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
3. \f
4. Torque:\b 8\fNm
\f
5. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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