Page 841 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Cylinder HeadS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fisassembly and Assembly of Subassemblies
Special Tool(s)
\fisassembly
As
sembly
303-361B\f
Compressor,\fV\blve\fSpring
\f
303-361B-06\f
Ad\bpter\ffor\f303-361B\f
303-508\f
Pliers,\fV\blve\fStem\fSe\bl\f1. Special\bTool(\f):\b 303-361B,\f303-361B-06 \f
2. Sp
ecial\bTool(\f):\b 303-508\f
3. T
o\finst\bll,\freverse\fthe\f\bssembly\fprocedure.\f
\f
\f
\f
\f\f
\f\f
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Page 842 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special Tool(s)
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner\f
303-1178\f
Timing\fTool\fC\bmsh\bft\f
303-1179\f
Holding\fWrench,\fCr\bnksh\bft\f
303-1180\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
303-1181\f
Inst\bller,\fCr\bnksh\bft\fRe\br\fSe\bl\f
303-1182\f
Timing\fTool,\fCr\bnksh\bft\f
\f
\f
\f
\f
\f
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Page 843 of 4402
Materials
General Equipment
303-318\f
Aligner/Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl
\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Fl\bnge\fSe\bl\bnt\f-\fAn\berobic\fLPWSK-M2G348-A7\f/\f5U7J-M2G348-BA
Piston ring compressor
Round-ended steel rule1.
NOTE:\fThis\fstep\fis\f
only\fnecess\bry\f
when\finst\blling\f\b\f
new\fcomponent.
Refer\fto:\f
Specific\btions
01D\fEngine\f
Dur\btec\f
(162kW/220PS)\f
Specific\btions).
2.CAUTION:\f
M\bke\fsure\fth\bt\fthe\f
components\f\bre\f
inst\blled\fto\fthe\f
position\fnoted\f
before\fremov\bl.
Apply\f\b\fthin\fco\bting.
Material\b
5W-30\f(WSS
M2C913-
\f
\f
\f
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Page 844 of 4402
3.CAUTION:\f
M\bke\fsure\fth\bt\fthe\f
components\f\bre\f
inst\blled\fto\fthe\f
position\fnoted\f
before\fremov\bl.
Apply\f\b\fthin\fco\bting.
Material\b
5W-30\f(WSS
M2C913-
4. \f5.
NOTE:\fThe\f
component\fmust\f
be\finst\blled\fwithin\f
5\fminutes\fof\f
\f
\f
\f\f
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Page 845 of 4402
\bpplying\fthe\f
se\bl\bnt.\f
Material\b
Se\bl\bnt\f-
LP\f(WSK
A7\f/\f5U7J
BA)\f
6.
CAUTION:\f
M\bke\fsure\fth\bt\fnew\f
bolts\f\bre\finst\blled.
Tor\fue\b
\f
7.
Tor\fue\b
M8:\f13
8.Tor\fue\b
M7:\f25
9.Tor\fue\b
M10:\f1
St\bge\f1:\f
St\bge\f2:\f
10.NOTE:\fThis\fstep\fis\f
only\fnecess\bry\f
when\finst\blling\f\b\f
new\fcomponent.
\f
\f
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Page 846 of 4402
11.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\finst\blled\f
to\fthe\fposition\fnoted\fbefore\fremov\bl.\f
General E\fuipment\b Pi
ston\fring\fcompressor\f
12.CAUTION:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\finst\blled\f
to\fthe\fposition\fnoted\fbefore\fremov\bl.\f
Apply\f\b\fthin\fco\bting.\f
Mat
erial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
13.CAUTIONS:
M\bke\fsure\fth\bt\f
the\fcomponents\f
\bre\finst\blled\fto\fthe\f
position\fnoted\f
before\fremov\bl.
M\bke\fsure\fth\bt\f
new\fbolts\f\bre\f
inst\blled.
Apply\f\b\fthin\fco\bting.
Material\b
\f
\f\f
\f\f
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Page 847 of 4402
5W-30\f(WSS
M2C913-
Tor\fue\b
Nm\f
St\bge\f1:\f
St\bge\f2:\f
14.Tor\fue\b 10\fNm\f
15.
NOTE:\fThe\fcomponent\f
must\fbe\finst\blled\fwithin\f5\f
minutes\fof\f\bpplying\fthe\f
se\bl\bnt.\f
Material\b
Fl\bnge\fSe\bl\bnt\f
An\berobic\fLP\f(WSK
M2G348-A7\f/\f5U7J
M2G348-BA)\f
16.
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\fthis\fst\bge.
17. General E\fuipment\b Round-ended\fsteel\frule \f
\f
\f\f
\f
\f\f
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Page 848 of 4402
18.Tor\fue\b 17\fNm\f
19. Tor\fue\b 17\fNm
\f
20. Tor\fue\b 6\fNm
\f
21. Special Tool(s)\b 303-1180\f
22 .S
pecial Tool(s)\b 303-1181\f
\f\f
\f\f
\f\f
\f\f
\f\f
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17
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