2006 FORD S-MAX Service Repair Manual

key fuse box location turn signal oil deactivate passenger airbag coolant capacity

Page 3625 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fF4.\f\f N\f\b R EPAIR\fcircuit\fCHS32A\f(BN),\for\fcircuit\fCHS32B\f (BN),\for\fcircuit\fCHS32C\f(BN).\fTEST\fthe\fsystem\ffor\f norm\bl\foper\btion.\f F4:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSE$

GO\fto\fF4.\f\f
N\f\b R
EPAIR\fcircuit\fCHS32A\f(BN),\for\fcircuit\fCHS32B\f
(BN),\for\fcircuit\fCHS32C\f(BN).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
F4:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bMODULE\bGROUND\bCIRCUIT
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fModule.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Front\fleft\fhe\bted\fse\bt\fmodule\fpin\f2,\fcircuit\f
GD1

49R\f(BK/GY),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f
Front\fleft\fhe\bted\fse\bt\fmodule\fpin\f4,\fcircuit\f
GD 1

49R\f(BK/GY),\fh\brness\fside\f\bnd\fground.\f
or\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f2,\fcircuit\f
GD1

51D\f(BK/GN),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f4,\fcircuit\f
GD1

51D\f(BK/GN),\fh\brness\fside\f\bnd\fground.\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Yes\b
GO\fto\fF5.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F5:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bHEATED\bSEAT\bSWITCH\bAND\bTHE\b
INOPERATIVE\bHEATED\bSEAT\bMODULE
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Front\fleft\fhe\bted\fse\bt\fmodule\fpin\f3,\fcircuit\f
CH

S32A\f(BN),\fh\brness\fside\f\bnd\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f2,\fcircuit\fCHS32B\f(BN),\f
h\brness\fside.\f\f
or\f\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f3,\fcircuit\f
CH

S32A\f(BN),\fh\brness\fside\f\bnd\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f2,\fcircuit\fCHS32B\f(BN),\f
h\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b GO\fto\fF6.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F6:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bHEATED\bSEAT\bMODULE
Ignition\fswitch\fin\fposition\fII.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fhe\bted\fhe\bted\fse\bt\fmodule\fpin\f1,\f
2\b
\f\f
\f\f
Стр. 12 из 21
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Page 3626 of 4402

$FORD S-MAX 2006 Service Repair Manual h\brness\fside\f\bnd\fground.\f\f Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f si de\f\bnd\fground.\f Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f Yes\b GO\fto\fF7.\f\f N\f\b I NS$

h\brness\fside\f\bnd\fground.\f\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f
si

de\f\bnd\fground.\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fF7.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F7:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bBACKREST\bHEATER\bMAT\bFOR\b
CONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fB\bckrest.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
Left\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f\f
or\f\f
Right\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fhe\bted\fse\bt\fmodule\f\bnd\fcushion\f
he\bter\fm\bt.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b INSTALL\f\b\fnew\fhe\bted\fse\bt\fb\bckrest\fhe\bter\fm\bt.\f\f
REFER\fto:\fFront\fSe\bt\fB\bckrest\fHe\bter\fM\bt\f(501-10,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bG\b:\bALL\bCLIMATE\bCONTROLLED\bSEATS\bARE\b
INOPERATIVE/DO\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
G1:\bCHECK\bFOR\bBATTERY\bVOLTAGE\bTO\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY
Disconnect\fRe\br\fJunction\fBox\fRel\by\fRB1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f1,\fcircuit\fSBB19A\f
(BU/RD),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f3,\fcircuit\fSBB20P\f
(GN/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
Стр. 13 из
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Page 3627 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes\bGO\fto\fG2 .\f\f N\f\b R EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f (GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f G2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bGROUND$

Yes\bGO\fto\fG2 .\f\f
N\f\b R

EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f
(GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
G2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bGROUND\bCIRCUIT
Disconnect\fCentr\bl\fJunction\fBox\f(CJB)\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fjunction\f
box\frel\by\fRB1\fpin\f2,\fcircuit\fCDC03A\f(BU),\fh\brness\f
side\f\bnd\fthe\fCJB\fpin\f45,\fcircuit\fCDC03A\f(BU),\f
h\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fre\br\fjunction\fbox\frel\by\fRB1.\fIf\fthe\f
problem\fpersists,\f GO\fto\fG3.\f\f
N\f\b
R

EPAIR\fcircuit\fCDC03A\f(BU).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me
\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f9,\f
circuit\fB_CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f9,\f
ci

rcuit\fB_CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fG5 .\f\f
N\f\b GO

\fto\fG4 .\f\f
G4:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bAND\b
THE\bCLIMATE\bCONTROLLED\bSEAT\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS03\fpin\f9,\fcircuit\fB_CBR03A\f
(GY),\fh\brness\fside.\f\f
\bnd\f\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS08\fpin\f9,\fcircuit\fB_CBR04A\f
(VT),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
\f\f
\f\f
\f\f
Стр. 14 из
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Page 3628 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fG5.\f\f N\f\b R EPAIR\fcircuit\fB_CBR03A\f(GY)\for\fcircuit\fB_CBR04A\f (VT).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f G5:\bCHECK\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\bFOR\bGROU$

Page 3629 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f Yes\bGO\fto\fG8 .\f\f N\f\b R EPAIR\fcircuit\fGD133AP\f(BK).\fTEST\fthe\fsystem\ffor\f norm\bl\foper\btion.\f G8:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\b$

Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\bGO\fto\fG8 .\f\f
N\f\b R

EPAIR\fcircuit\fGD133AP\f(BK).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G8:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bSWITCH\b
AND\bTHE\bCLIMATE\bCONTROLLED\bSEAT
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f17,\f
ci

rcuit\fCHS32C\f(BN),\fh\brness\fside\f\bnd\fthe\f
clim\bte\fcontrolled\fse\bt\fswitch\fC3HS29\fpin\f2,\f
circuit\fCHS32B\f(BN),\fh\brness\fside.\f\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f
17

,\fcircuit\fCHS32A\f(BN),\fh\brness\fside\f\bnd\fthe\f
clim\bte\fcontrolled\fse\bt\fswitch\fC3HS29\fpin\f2,\f
circuit\fCHS32B\f(BN),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fclim\bte\fcontrolled\fse\bt\fmodule\f\bnd\f
cushion\fhe\bter\fm\bt.\f\f
N\f\b REPAIR\fcircuit\fCHS32A\f(BN),\fcircuit\fCHS32B\f(BN)\f
or\fcircuit\fCHS32C\f(BN).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT\bTEST\bH\b:\bA\bSINGLE\bCLIMATE\bCONTROLLED\bSEAT\bIS\b
INOPERATIVE/DOES\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
H1:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bHEATER\bOPERATION
Ignition\fswitch\fin\fposition\fII.\f1\b
Oper\bte\fthe\fclim\bte\fcontrolled\fse\bt\fswitch.\f2\b
Do\fthe\fclim\bte\fcontrolled\fse\bt\fhe\bter\fm\bts\foper\bte\f
correctly?\f
Yes\bGO\fto\fH2 .\f\f
N\f\b GO

\fto\fH3 .\f\f
H2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bFAN\bOPERATION
Oper\bte\fthe\fclim\bte\fcontrolled\fse\bt\ff\bn\fswitch.\f1\b
Does\fthe\fclim\bte\fcontrolled\fse\bt\ff\bn(s)\foper\bte\f
correctly?\f
Yes\b
\f\f
\f\f
Стр. 16 из
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Page 3630 of 4402

$FORD S-MAX 2006 Service Repair Manual VERIFY\fthe\fcustomer\fconcern.\f\f N\f\b For\fse\bt\fcushion\ff\bn\finoper\btive\f GO\fto\fH8.\f\f For \fse\bt\fb\bckrest\ff\bn\finoper\btive\f GO\fto\fH10.\f\f H3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bIN$

VERIFY\fthe\fcustomer\fconcern.\f\f
N\f\b For\fse\bt\fcushion\ff\bn\finoper\btive\f GO\fto\fH8.\f\f
For

\fse\bt\fb\bckrest\ff\bn\finoper\btive\f GO\fto\fH10.\f\f
H3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\b
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me
\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f9,\f
circuit\fB_CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f9,\f
ci

rcuit\fB_CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fH4 .\f\f
N\f\b R

EPAIR\fcircuit\fB_CBR03A\f(GY)\for\fcircuit\fB_CBR04A\f
(VT).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
H4:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\bHEATER\b
MODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fSe\bt\fHe\bter\fModule.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me\bsure\fthe\fvolt\bge\fbetween\fthe\finoper\btive\fse\bt\f
he\bter\fmodule\felectric\bl\fconnector\fpin\f1,\f(GN),\f
h\brness\fside\f\bnd\fground.\f4\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fH5 .\f\f
N\f\b I

NSTALL\f\b\fnew\fclim\bte\fcontrolled\fse\bt\fwiring\f
h\brness.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
H5:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\b
MODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fClim\bte\fControlled\fSe\bt\f
Module.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me\bsure\fthe\fvolt\bge\fbetween\fthe\finoper\btive\f
clim\bte\fcontrolled\fse\bt\fmodule\fpin\f9,\f(GN),\fh\brness\f
side\f\bnd\fground.\f
4\b
\f\f
\f\f
Стр. 17 из 21
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Page 3631 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f Yes\bGO\fto\fH6 .\f\f N\f\b I NSTALL\f\b\fnew\fclim\bte\fcontrolled\fse\bt\fwiring\f h\brness.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f H6:\bCH$

Page 3632 of 4402

$FORD S-MAX 2006 Service Repair Manual Remov\bl\f\bnd\fInst\bll\btion).\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f H8:\bCHECK\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\bFRONT\bSEAT\bCUSHION\b FAN\bGROUND\bCIRCUIT Ignition\fswitch\$

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