2006 FORD S-MAX Service Repair Manual

belt ECU fuses brake fluid maintenance schedule dashboard warning lights

Page 4073 of 4402

$FORD S-MAX 2006 Service Repair Manual l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f rep\bir.\f If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneed$

Page 4074 of 4402

$FORD S-MAX 2006 Service Repair Manual Body Re\bair\f - General Information - Im\bact of In\fufficient Re\bair QualityS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f De\fcri\btion and O\beration Body\frep\birs\fusu\blly\frequire\f\b\fsignif$

Body Re\bair\f - General Information -
Im\bact of In\fufficient Re\bair QualityS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Body\frep\birs\fusu\blly\frequire\f\b\fsignific\bnt\flevel\fof\fintervention\fin\fthe\fexisting\fbody\fshell\f
st

ructure.\fThe\fcorrosion\fprotection,\fse\bls\f\bnd\fNVH\fcomponents\f\bre\fdestroyed\f\bnd\fmust\fbe\f
repl\bced.\f
To\fprevent\fthe\fvehicle\fqu\blity\ffrom\fbeing\freduced\fdue\fto\f\b\fpoor\fqu\blity\frep\bir,\f\bll\frep\birs\f
c\brried\fout\fin\f\bll\frep\bir\fsections\fmust\fbe\finspected\fduring\f\bnd\f\bfter\fthe\f\bccident\frep\bir.\f
Simply\fchecking\fthe\fvehicle\f\bt\fthe\ftime\fof\fdelivery\fis\fnot\fsufficient\fto\fgu\br\bntee\fthe\frep\bir\f
qu\blity.\fR\bther,\fcontinuous\fchecking\fof\fthe\fwork\fc\brried\fout\fis\frecommended.\f
NOTE:\fLogs\fof\fthe\f\bccept\bnce\fof\findividu\bl\foper\btions \f
\bre\f\b\fuseful\ftool\ffor\fqu\blity\f
\bssur\bnce.\fA\fcomprehensive\ffin\bl\finspection\fc\bn\fbe\fc\brried\fout\fb\bsed\fon\f\b\ffin\bl\f
\bccept\bnce\flog.\f
In\fthe\fprocess,\fthe\fentire\frep\bir\fsequence\fmust\fbe\fspl
it\finto\fme\bningful\fsections,\fwith\fthe\f
cre\btion\fof\fcheck\fpoints\fto\fwhich\fp\brticul\br\f\bttention\fmust\fbe\fp\bid.\f
The\ffollowing\f\bre\fsome\fpossible\fsections:\f
During\f\bnd\f\bfter\fbody\fwork.\f\f
Fin\bl\f\bssembly,\f\bncill\bry\fcomponents,\ffunction\bl\ftests.\f\f
Vehicle\fdelivery.\f
NOTE:\fThe\ffollowing\fpoints\foffer\f\bn\findic\btion\fof\fpossible\ftest\flogs.\fThey\fc\bn\fbe\fcombined\f
\bn
d\fsupplemented\fdifferently,\fdepending\fon\fthe\findividu\bl\foper\bting\fprocedures.\f
During\f\bnd\f\bfter\fbody\fwork\fthe\ffollowing\f\bre\bs\fshould\f
be\fchecked:\f
After\fcompletion\fof\fthe\fbody\frep\birs,\fthe\ffollowing\f\bre\bs\fshould\fbe\fchecked:\f
M\bnuf\bcturing\finspection\ffor\ffunction\blity\f\bnd\forigin\blity\fin\fthe\f\bccident\f\bre\b.\f\f
Check\fsnug\ffitting\fof\fmet\bl\fp\bnel\fp\brts\f(welding\f\bnd\fscrew\fconnections).\f\f
Check\fsnug\ffitting\fof\f\bncill\bry\fcomponents\f(doors,\fhoods,\fgl\bzing).\f\f
Check\fsurf\bce\fcondition\fof\fthe\fwelded\fse\bms.\f\f
Check\fse\bls,\fbl\bnking\fplugs,\fNVH\fcomponents.\f\f
Check\fcorrosion\fprevention\fme\bsures\f\f
Check\fth\bt\fthe\frep\bir\fwork\fis\fin\fthe\fcorrect\fcondition\ffor\fp\binting.\f
Fin\bl\f\bssembly,\f\bncill\bry\fcomponents,\ffunction\bl\ftests\f
A f

ter\ffin\bl\f\bssembly,\fnot\fonly\f\b\fvisu\bl\finspection\fis\frequired,\fbut\f\blso\fthe\ffunction\blity\fof\f
m\bny\fcomponents\fmust\fbe\fchecked:\f
Check\frep\bir\f\bre\b\ffor\forigin\blity.\f\f
Check\f\bncill\bry\fcomponents\ffor\fcorrect\finst\bll\btion.\f\f
Check\fprecision\ffitting\fof\f\bll\fp\brts.\f\f
Check\fth\bt\fthe\fdoors\f\bnd\ffl\bps\f\bre\fworking\fcorrectly.\f\f
Check\fth\bt\f\bll\fmech\bnic\bl\fp\brts,\fsuch\f\bs\fthe\fwindow\fwinder\f\bre\fworking\fcorrectly.\f\f
Check\ffor\fle\bks\fin\fthe\frep\bir\f\bre\b.\f
Vehicle\fdelivery\f
Ve
hicle\fdelivery\f\bg\bin\foffers\fthe\fopportunity\fof\fchecking\fthe\frep\bir\fqu\blity.\fIn\fthe\fprocess,\f
the\ffollowing\fpoints\f\bre\fto\fbe\fchecked\f\bg\bin:\f
Corrosion\fprotection,\fsound\fd\bmping\fm\btting\f\bnd\frubber\fse\bls.\f\f
Check\ffor\ftr\bces\fof\fleftover\fp\bint.\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506665&gui...procarmanuals.com
http://vnx.su

Page 4075 of 4402

$FORD S-MAX 2006 Service Repair Manual Check\fthe\fcle\bnliness\fof\fthe\fvehicle.\f\f Function\bl\fcheck\fof\fthe\fmech\bnic\bl\f\bnd\felectric\bl\fcomponents.\f\f Ro\bd\ftest\fthe\fvehicle.\f\f Check\ffor\fnoise,\fvibr\btion\f\bnd$

Page 4076 of 4402

$FORD S-MAX 2006 Service Repair Manual Body Re\bair\f - General Information - Water Leak\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f De\fcri\btion and O\beration W\bter\fle\bks\fc\bn\foccur\f\bfter\fbody\frep\bir\fwork,\fbut\fc\bn\f\bl$

Body Re\bair\f - General Information -
Water Leak\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\bter\fle\bks\fc\bn\foccur\f\bfter\fbody\frep\bir\fwork,\fbut\fc\bn\f\blso\foccur\fon\fnew\fvehicles.\fThe\ftest\f
me

thods\fdescribed\fbelow\f\bllow\fthe\fv\brious\fc\buses\fto\fbe\fidentified.\fIn\f\bll\fc\bses,\f\b\f
system\btic\f\bnd\flogic\bl\fprocedure\fis\frequired\fto\floc\bte\fw\bter\fle\bks.\f
General
When\fse\brching\ffor\ff\bults,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fw\bter\fc\bn\fenter\fthe\fvehicle\f
p\bssenger\fcomp\brtment\fin\fv\brious\fw\bys\f\bnd\fcircumst\bnces.\fTherefore,\fit\fis\fsometimes\fnot\f
sufficient\fto\fperform\f\b\fw\bter\ftest\fon\f\b\fst\btion\bry\fvehicle.\f
Before\fbeginning\fextensive\fchecks,\f\b\fthorough\fvisu\bl\finspection\fmust\fbe\fc\brried\fout.\fThe\f
following\fpoints\f\bre\fto\fbe\ft\bken\finto\f\bccount\fin\fthe\fprocess:\f
Check\fthe\fcle\br\bnce\f\bnd\f\bccur\bte\ffit\fof\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\ftrunk\flid\f\bnd\f
do

ors.\f\f
Check\ffor\fcorrect\finst\bll\btion\f\bnd\fpossible\fd\bm\bge\fto\fse\bling\felements\fsuch\f\bs\fbl\bnking\f
pl

ugs,\fse\bls\f\bnd\frubber\fdoor\fse\bls.\f\f
Check\fth\bt\fthe\fw\bter\frunoff\fopenings\f\bnd\fpipes\f\bre\ffree\fof\fobstructions\f
Te\ft method
Wa
ter te\ft \f
NOTE:\fDo\fnot\fuse\f\b\fpower\fw\bsher.\fUse\f\b\fnorm\bl\fg\brden\fh
ose\fwith\f\b\fspr\by\fnozzle\for\f
sprinkler\fhe\bd.\fM\bke\fcert\bin\fth\bt\f\bll\fwindows\f\bnd\fdoors\f\bre\fcompletely\fclosed.\f
W\bter\fle\bks\finto\fthe\fvehicle\fp\bssenger\fcomp\brtment\fc\bn
not\fusu\blly\fbe\floc\bted\f
immedi\btely,\f\bs\fthe\fw\bter\foften\fspre\bds\f\bcross\f\b\fl\brge\f\bre\b.\fFor\fthis\fre\bson,\fthe\fp\bssenger\f
comp\brtment\fmust\fbe\fdried\fbefore\fthe\fle\bk\ftests.\fAny\f\bncill\bry\fcomponents\fth\bt\fblock\fthe\f
view\fmust\fbe\fremoved.\fDuring\fthe\fw\bter\ftest,\fthe\fvehicle\fis\fspr\byed\for\fsprinkled\fwith\f
w\bter\f\bt\fthe\fsuspected\floc\btion\fof\fthe\fle\bk.\fAt\fthe\fs\bme\ftime,\f\b\fsecond\fperson\fchecks\fthe\f
p\bssenger\fcomp\brtment\ffor\fpl\bces\fwhere\fw\bter\fenters\fthe\fvehicle.\fDepending\fon\fthe\ftest\f
\bnd\fthe\fvehicle,\fit\fm\by\ft\bke\fsome\ftime\fbefore\fthere\fis\f\bny\fsign\fof\fw\bter\fentering\fthe\f
vehicle.\fWe\frecommend\fl\bying\fblotting\fp\bper\funder\fthe\floc\btion\fbeing\ftested\fso\fth\bt\fthe\f
w\bter\fentry\fc\bn\fbe\floc\blized.\f\f
Exam\ble: Water te\ft with \f\brinkler head (rain te\ft) \f
Стр. 1 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Page 4077 of 4402

$FORD S-MAX 2006 Service Repair Manual Car wa\fh te\ft\f Cert\bin\fle\bk\fproblems\fonly\f\bppe\br\fin\f\b\fc\br\fw\bsh\for\fc\bn\fonly\fbe\fsimul\bted\fthere.\fThe\f concerned\f\bre\b\fof\fthe\fp\bssenger\fcomp\brtment\fshould\fbe\finspec$

Page 4078 of 4402

$FORD S-MAX 2006 Service Repair Manual Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f is\f\bpplied\fto\fthe\fc$

Process\fusing\f\b\fdoor\fse\bl\f\bs\f\bn\fex\bmple:\f\f
To\fdo\fthis,\fthe\fdoor\fse\bl\fis\fco\bted\fwith\fpowder\for\fbrushed\fwith\fch\blk.\fA\fthin\fl\byer\fof\fgre\bse\f
is\f\bpplied\fto\fthe\fcont\bct\f\bre\b\fof\fthe\fse\bl.\fThe\fdoor\fmust\fthen\fbe\fslowly\fclosed\f\bnd\f
reopened.\fThe\fwidth\f\bnd\fcontinuity\fof\fthe\fimprint\fc\bn\fnow\fbe\fchecked\fon\fthe\fse\bl.\f
Smoke te\ft
Flow checking device\f
O\berating \brinci\ble\f
The\fflow\fchecking\fdevice\fis\f\b\fset\fm\bde\fup\fof\f\b\fflow-testing\fpipe,\f\b\ftest\fpipe\fopener,\fpuffer\f
b\bll\f\bnd\fclosing-off\fc\bps\ffor\fthe\fpipe.\f\f
The\ftest\fpipe\fcont\bins\f\b\ffilling\fl\byer\fwhich\fis\fimpregn\bted\fwith\ffuming\fsulfuric\f\bcid.\fWhen\f
\bir\fis\fblown\fthrough\fthe\fpipe\fby\fthe\fpuffer\fb\bll,\fsulfuric\f\bcid\fis\femitted\f\bs\f\bn\f\berosol\fin\fthe\f
form\fof\f\b\fwhite\fsmoke.\f
NOTE:\fP\by\f\bttention\fto\fthe\finstructions\ffor\fuse\f\bnd\ft h
e\fs\bfety\fdirections\fissued\fby\fthe\f
m\bnuf\bcturer.\fThe\fsmoke\ftest\fc\bn\fonly\fbe\fperformed\fin\f\b\fdr\bft-free\fenvironment.\f
This\ftest\fc\bn\fbe\fused\fto\fdetect\fle\bks\fvisu\blly.\fProced
ure:\f
Bre\bk\foff\fboth\ftips\fof\fthe\fpipe\fin\fthe\fpipe\fopener,\fin\fexception\bl\fc\bses\fin\fthe\ftop\fof\fthe\f
p\bc

k\bging.\f\f
Insert\fthe\fpipe\finto\fthe\fpuffer\fb\bll\fso\fthere\f\bre\fno\fle\bks.\f\f
Close\fthe\fhole\fin\fthe\fpuffer\fb\bll\fwith\fyour\fthumb\f\bnd\fpress\fthe\f\bir\fcont\bined\fin\fthe\fb\bll\f
th

rough\fthe\fpipe.\f\f
Set\fthe\fventil\btion\fblower\fin\fthe\fp\bssenger\fcomp\brtment\fto\fthe\fhighest\fsetting.\f\f
Close\f\bll\fdoors\fso\fth\bt\f\b\fslight\foverpressure\fc\bn\fbuild\fup\fin\fthe\fp\bssenger\fcomp\brtment.\f\f
Move\fthe\fsmoke\fpipe\f\blong\fthe\foutside\fof\fthe\fbody\fto\fthe\f\bre\bs\fto\fbe\fchecked.\f\f
Le\bks\fc\bn\fbe\fdetected\fthrough\fthe\firregul\br\fmovement\fof\fthe\fsmoke.\f
Stetho\fco\be te\ft
Th
is\fprocedure\fis\fvery\fsimil\br\fto\fthe\fsmoke\ftest.\fInste\bd\fof\fthe\fsmoke\fpipe,\fmove\f\b\f
stethoscope\fp\bst\fthe\f\bre\bs\fof\fthe\fbody\fth\bt\f\bre\f\bt\frisk.\fLe\bks\fc\bn\fnow\fbe\fdetected\f
\bcoustic\blly.\f
Stetho\fco\be \f
Descrip\bionDescrip\bion
1Test\fpipe
2Test\fpipe\fopener
3Puffer\fb\bll
\f
Стр. 3 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Page 4079 of 4402

$FORD S-MAX 2006 Service Repair Manual Ultra\fonic detection This\ftest\fuses\fultr\bsonic\fw\bves\fto\floc\bte\fthe\fpositions\fof\fle\bks.\fWhen\f\bn\fultr\bsonic\f tr\bnsmitter\fis\fpl\bced\finside\fthe\fvehicle,\fit\fsends\fout\fultr\$

Page 4080 of 4402

$FORD S-MAX 2006 Service Repair Manual Po\f\fible com\blaint\f and corrective action\f NOTE:\fW\bter\fle\bks\f\bnd\fch\bnged\fvehicle\f\bcoustics\fc\bn\fh\b ve\fsimil\br\fc\buses.\fFor\fthis\f re\bson,\finform\btion\ffrom\fthe\fWind\fnois$

Po\f\fible com\blaint\f and corrective action\f
NOTE:\fW\bter\fle\bks\f\bnd\fch\bnged\fvehicle\f\bcoustics\fc\bn\fh\b
ve\fsimil\br\fc\buses.\fFor\fthis\f
re\bson,\finform\btion\ffrom\fthe\fWind\fnoise\for\fNoise,\fvibr\btions,\froughness\fch\bpters\fm\by\fbe\f
useful\fin\fidentifying\fthe\ff\bult.\f
An\foutline\fof\fthe\fpossible\fcompl\bints\fdue\fto\fw\bter\fle \b
ks\fis\fprovided\fbelow.\fThe\fc\buses\fof\f
w\bter\fle\bks\f\bnd\fthe\fpossible\fremedies\f\bre\fpresented\fusing\fselected\fex\bmples.\fThey\f\bre\f
intended\fto\fprovide\ftroubleshooting\ftips\f\bnd\fsuggestions\ffor\fthe\fuser\fbut\fdo\fnot\frepresent\f
\bn\fexh\bustive\ff\bults\flist.\f
Glued window\f
A\fbroken\fp\bsted\fse\bm\fc\bn\fc\buse\fw\bter\fto\fenter\f\bround\fthe\fwindow.\fA\fbroken\fp\bsted\fse\bm\f
c\b
n\fbe\floc\bted\fusing\f\b\fw\bter\ftest\for\fby\fc\brefully\fblowing\fcompressed\f\bir\fonto\fthe\finside\fof\f
the\fwindow\fse\bl.\f
Corrective\f\bction\f
Broken\f\bdhesive\fse\bms\f -Arrow-\fc\bn\fbe\fse\bled\ffrom\finside\fusing\fPU\fgl\bss\f\bdhesive.\f
If\fthis\fse\bl\fdoes\fnot\fresolve\fthe\fproblem\for\fthe\fbroken\fp\bsted\fse\bm\fis\ftoo\fextensive,\fit\fis\f
necess\bry\fto\fremove\fthe\fwindow\f\bnd\fglue\fit\fb\bck\finto\fpl\bce.\f
d\bm\bge.\fPerform\f\b\fw\bter\ftest\f\bs\f\b\f
check\f(see\ftest\fmethod).
5thBefore\fst\brting\f\bny\ffurther\fwork,\fuse\fthe\f
VIN\fto\flook\ffor\fmodel-specific\finform\btion\fin\f
eTIS.\fPerform\fO\bsis\fquery\f\bnd\fcheck\fTSIs.\f
Does\fthis\finform\btion\f\bllow\fthe\fc\buse\fof\fthe\f
le\bk\fto\fbe\fidentified?YesDry\fout\fvehicle.\fRep\bir\fthe\fd\bm\bge\f
using\fthe\finform\btion\ffound.\f
Perform\f\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\f
test\fmethod).
NoStep\f6.
6thEst\bblish\fthe\fextent\fof\fthe\fd\bm\bge.\fTo\fdo\f
this,\fexpose\fwet\f\bre\bs.\fRemove\fp\brts.\f
Investig\bte\fthe\fsuspected\f\bre\b\ffor\fsigns\fof\f
w\bter.\fDoes\f\bn\finvestig\btion\fof\fthe\f
suspected\f\bre\b\f\bllow\fthe\fc\buse\fof\fthe\fle\bk\f
to\fbe\fidentified?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoStep\f7.
7thCheck\fexterior\f\bre\bs\f(se\bls,\fse\bl\fwelds).\f
Check\finterior\f\bre\bs:\fSigns\fof\fw\bter,\fplugs,\f
se\bl\fwelds.\fC\bn\fthe\fc\buse\fof\fthe\fle\bk\fbe\f
identified?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoStep\f8.
8thPerform\fw\bter\ftest\for\fultr\bsound\ftest.\fC\bn\f
the\fc\buse\fof\fthe\fle\bk\fbe\ffound?YesDry\fout\fvehicle.\fRep\bir\fle\bk.\fPerform\f
\b\fw\bter\ftest\f\bs\f\b\fcheck\f(see\ftest\f
method).
NoThe\fw\bter\fentry\fm\by\fonly\foccur\f
under\fdyn\bmic\fdriving\fconditions.\f
This\frequires\fintensive\ftests\fto\fbe\f
repe\bted\fwith\fthe\fcorresponding\f
clim\btic\finfluences\f(r\bin).
\f\f
Стр. 5 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468074&gui...procarmanuals.com
http://vnx.su

Load next 8 pages

Page: < prev 1-10 ... 4041-4048 4049-4056 4057-4064 4065-4072 4073-4080 4081-4088 4089-4096 4097-4104 4105-4112 ... 4408 next >

spark plugs replace child restraint adblue remote control lock fuse diagram