Page 2369 of 4402
Vehicles\fwith\f\butom\btic\ftr\bns\bxle\f
Vehicles\fwith\fm\bnu\bl\ftr\bns\bxle\f
All\fvehicles\f
10.
Torque:\b 2
4\fNm\f
11. Torque:\b 24\fNm
\f
12. Torque:\b 60\fNm
\f
13. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
14. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2370 of 4402
15. Lower\fthe\fvehicle.\f
16. \f
17. \f
\f\f
\f\f
\f\f
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Page 2371 of 4402

Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bDiesel\bParticulate\b
Filter\b(DPF)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Gen
eral\bEquip\fent\b
Re\foval\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Ford\fdi\bgnostic\fequipment
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
3. \f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l
exible\fpipe\fis\fnot\fforcibly\fbent.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
M at
erial\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1 C
9107-AA) \f
Tor
\fue\b 48\fNm
\f
\f\f
\f\f
\f\f
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Page 2372 of 4402
Installation\b6. Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat
erial\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
To r
\fue\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fLe\brned\fV\blues\f
service\ffunction.\f
General E\fuipment\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
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Page 2373 of 4402
Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bFront\bMufflerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
In
stallation\b
Air\fBody\fS\bw 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f
General \bqui\fment: Ai
r\fBody\fS\bw\f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi
pe\fis\fnot\ftwisted.\f
Torque: 3:
\f48\fNm
\f
4:\f45\fNm
\f
\f\f
\f\f
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Page 2374 of 4402
Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bRear\bMufflerS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
In
stallation\b
Air\fBody\fS\bw 1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f\f 1.General \bqui\fment: Air\fBody\fS\bw\f
3. \f
1
. Torque:
4:\f54\fNm
\f
5:\f45\fNm
\f
2. \f\f 3.Torque: 54\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 2375 of 4402

Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bDiesel\bParticulate\b
Filter\b(DPF)\bDifferential\bPressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Page 2376 of 4402

Fuel Sy\btem - \feneral Information - Fuel
Sy\btem—2.0L Duratec-HE (MI4)/2.3L
Duratec-HE (MI4)/2.5L Duratec (VI5)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\bi\b and Te\bting
\feneral Equipment
In\bpection and Verification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
i\bual In\bpection Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\f F
ord\f
\bpp
roved\fdi\bgnostic\ftool .\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Fuel\flevel\f\f
Fuel\fpump\f\bnd\fsender\funit\f\f
Fuel\fle\bk(s)\f\f
Fuel\fline(s)\f\f
Fuel\ffilter\f\f
Fuel\ft\bnk\f\f
Fuel\ft\bnk\ffiller\fpipe\f\f
Fuel\ft\bnk\ffiller\fc\bp\fElectric\bl\fconnector(s)\f\f
Wiring\fh\brness\f\f
Fuel\fpump\fmodule\f
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