Page 1313 of 4402
Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - Specificati\bnsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants, Fluids, Sealers and Adhesives
Antifreeze
C\b\bling System Refill Capacity
C\b\bling System Pressure Specificati\bn
ItemSpec\bf\bcat\bo\f
Motorcr\bft\fSuper\fPlus\fAntifreezeWSS-M97B44–D
Spec\bf\bc Grav\bty (prov\bd\b\fg \fo
other add\bt\bve \bs \b\f coola\ft)Approx\bmate perce\ftage of A\ft\b-Freeze (by volume)Rema\b\fs Flu\bd toSol\bd\bf\bes at
1.061\f\bt\f+15°C50%–25°C\f(–13° F)–37°C\f(–35°F)
Descr\bpt\bo\fL\bters
Cooling\fsystem\f\bnd\fhe\bter6.2
Descr\bpt\bo\fPressure kpa (ps\b)
R\bdi\btor\fpressure\ftest138\f(20)
Cool\bnt\fexp\bnsion\ft\bnk\fc\bp\frele\bse\fpressure135\fto\f155\f(19.6\fto\f22.5)
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Page 1314 of 4402
Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - Engine C\b\bling -
C\bmp\bnent L\bcati\bn
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descripti\bn and Operati\bn
\f\f
Descripti\bn
R\bdi\btor\f
R\bdi\btor\ff\bn\fmotor\fwith\fbr\bcket\f
Cool\bnt\fexp\bnsion\ft\bnk\f
W\bte\fpump\f
Thermost\bt\fhousing\f
Cool\bnt\fconnection,\fturboch\brger\f
ECT\f(engine\fcool\bnt\ftemper\bture) \fsensor\f
Cool\bnt\fdistribution\fconnection\f
Oil\fcooler\f
Item
1
2
3
4
5
6
7
8
9
\f
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Page 1315 of 4402
Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - C\b\bling System
Draining, Filling and Bleeding
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equipment
Draining
WARNING:\fWhen\frele\bsing\fthe\fcooling\fsystem\fpressure,\fcover\fthe\fcool\bnt\fexp\bnsion\f
t\b
nk\fc\bp\fwith\f\b\fthick\fcloth.\f
Fluid\fcont\biner
1. Refer\fto:\f Engine\fCooling\fSystem\fHe\blth\f\bnd\f
S\bfe
ty\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Rele\bse\fthe\fcooling\fsystem\fpressure\fby\fslowly\f turning\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fc\bp\fbetween\f
2\f\bnd\f3\fturns.\f
3. \f
4. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
5. \f
6. \f
7. \f\f WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
\f\f
\f\f
\f\f
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Page 1316 of 4402

Filling
CAUTION:\fThe\ffluid\flevel\fmust\frem\bin\fbetween\fthe\fMAX\f\bnd\fMIN\fm\brks.\f
Bleeding
Use\f\b\fsuit\bble\fcool\bnt\fhose\fto\fdr\bin\fthe\fcool\bnt.\f
Ge
n
eral \bqui\fment: Fluid\fcont\biner\f
Loo
sen: 3\fturn(s)
\f
8. \f
9. Lower\fthe\fvehicle.\f
1. Switch\fthe\finterior\fhe\bter\fblower\foff.\f
2. Fill\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel\fto\f the\fneck\fof\fthe\fcool\bnt\fexp\bnsion\ft\bnk.\f
1. St\brt\fthe\fengine.\f
2. R\bise\fthe\fengine\fspeed\fto\f2500\fRPM\f\bnd\f m\bint\bin\fit\ffor\f1\fminute.\f
3. Check\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel.\f
4. If\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel\fh\bs\f f\bllen\fbelow\fthe\fMIN\fm\brk,\fstop\fthe\fengine\f\bnd\f
refill\fthe\fcool\bnt\fexp\bnsion\ft\bnk\flevel\fto\fthe\fneck\f
of\fthe\fcool\bnt\fexp\bnsion\ft\bnk.\f
5. Inst\bll\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fc\bp.\f
6. St\brt\fthe\fengine\fif\fstopped.\f
7. R\bise\fthe\fengine\fspeed\fto\f2500\fRPM\f\bnd\f m\bint\bin\fit\ffor\f\bpproxim\btely\f11\fminutes\fwhile\f
observing\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\f
level.\f
8. M\bint\bin\fthe\fengine\fspeed\f\bt\f2500\fRPM\ffor\f\b\f further\f3\fminutes.\f
9. Incre\bse\fthe\fengine\fspeed\fto\f4000\fRPM\f\bnd\f m\bint\bin\fit\ffor\f5\fseconds.\f
10. Decre\bse\fthe\fengine\fspeed\fto\f2500\fRPM\f\bnd\f m\bint\bin\fit\ffor\f3\fminutes.\f
11. Switch\fthe\fengine\foff.\f
12. Check\fthe\fcooling\fsystem\ffor\fle\bks.\f
\f\f
\f\f
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Page 1317 of 4402
13. Check\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel.\f
14. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
15. Torque: 8\fNm
\f
16. \f
17. Lower\fthe\fvehicle.\f
18. Allow\fthe\fengine\fto\fcool.\f
19. Fill\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fcool\bnt\flevel\fto\f the\fMAX\fm\brk.\f
\f\f
\f\f
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Page 1318 of 4402

Engine C\b\bling - 2\f0L Ec\bB\b\bst SCTi
(149kW/203PS) - MI4 - C\b\bling System
Draining and Vacuum Filling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Pr\bcedures
General Equipment
Draining
WARNING:\fWhen\frele\bsing\fthe\fcooling\fsystem\fpressure,\fcover\fthe\fcool\bnt\fexp\bnsion\f
t \b
nk\fc\bp\fwith\f\b\fthick\fcloth.\f
NOTE:\fAlw\bys\ffollow\fthe\fm\bnuf\bcturer's\finstructions\fwhen\fh\bndling\fthe\fequipment.\f
Cooling\fsystem\fv\bcuum\ftester\f\bnd\frefiller
Fluid\fcont\biner
1. Refer\fto:\f Engine\fCooling\fSystem\fHe\blth\f\bnd\f
S\bfe
ty\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f\f Rele\bse\fthe\fcooling\fsystem\fpressure\fby\fslowly\f
turning\fthe\fcool\bnt\fexp\bnsion\ft\bnk\fc\bp\fbetween\f
2\f\bnd\f3\fturns.\f
3. Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. \f
6. \f\f WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
Use\f\b\fsuit\bble\fcool\bnt\fhose\fto\fdr\bin\fthe\fcool\bnt.\f
\f\f
\f\f
\f\f
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Page 1319 of 4402
Filling
General \bqui\fment:
Fl
uid\fcont\biner\f
Loo
sen: 4\fturn(s)
\f
7. \f
8. \f
9. Torque: 8\fNm
\f
10. Lower\fthe\fvehicle.\f 1. \f\f If\fthe\fcooling\fsystem\fw\bs\fcompletely\f
dr
\bined,\ffill\fthe\ffluid\fcont\biner\fwith\fthe\ffull\f
cooling\fsystem\ffill\fc\bp\bcity\fplus\f0.5L\fof\f
\bddition\bl\fcool\bnt.\f
If\fthe\fcooling\fsystem\fw\bs\fp\brti\blly\fdr\bined,\f
fill\fthe\ffluid\fcont\biner\fwith\fthe\fremoved\f
\bnd\fspilled\f\bmount\fof\fcool\bnt\fplus\f1.0L\fof\f
\bddition\bl\fcool\bnt.\fWhen\fin\fdoubt\f\blw\bys\f
use\fthe\ffull\fcooling\fsystem\ffill\fc\bp\bcity\fplus\f
0.5L\fof\f\bddition\bl\fcool\bnt.\f
2. \f\f General \bqui\fment: Co
oling\fsystem\f
\f\f
\f\f
\f\f
\f\f
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Page 1320 of 4402
v\bcuum\ftester\f\bnd\frefiller\f
3. \f
\f 1. Close\fthe\fv\blve,\finst\bll\fthe\fcool\bnt\fhose\f \bnd\fpl\bce\fit\finto\fthe\ffluid\fcont\biner.\f
2. Close\fthe\fv\blve\f\bnd\fconnect\fthe\f compressed\f\bir\fhose.\f
4. \f\f 2. Open\fthe\fv\blve\funtil\fthe\fspecificied\fv\bcuum\fis\f\bchieved.\f
5. \f\f Open\fthe\fv\blve\funtil\fthe\fcool\bnt\freservoir\f
fl
uid\flevel\fis\f\bt\fthe\fMAX\fm\brk.\f
If\fno\fcool\bnt\fis\fvisible\fin\fthe\fcool\bnt\f
exp\bnsion\ft\bnk,\f\bdd\f2.0L\fof\fcool\bnt\fto\fthe\f
fluid\fcont\biner\f\bnd\frepe\bt\fthe\fev\bcu\bting\f
\bnd\ffilling\fprocedure.\f
6. \f
\f\f
\f\f
\f\f
\f\f
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