Page 1153 of 4402

5.5.
Remove\fthe\fglow\fplug\frel\by.\f
6
. 6.
Lower\fthe\fvehicle.\f
7
. 7.
Remove\fthe\fcowl\fp\bnel\fgrille.\f\f
R
EFER\fto:\f Cowl\fP\bnel\fGrille \f(501-02\fFront\fEnd\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
8. NOTE:\fThe\fengine\fupper\fcover\fis\fheld\fin\fpl\bce\fby\f3\fb\bll\fclips.\fThe\fb\bll\fclips\f\bre\fnot\f
ve
rtic\bl,\fbut\f\bre\f\bngled\fb\bckw\brds\fby\f\bpproxim\btely\f20\fdegrees.\f
8. Loc\btion\fof\fthe\fengine\fupper\fcover\fb\bll\fclips.\f\f
9. CAUTION:\fCont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\f
d \b
m\bge\f(scr\btches)\fon\fthe\fengine\fupper\fcover.\fIf\fthe\f\bmbient\ftemper\bture\fis\fbelow\f
0°C,\fdet\bch\fthe\fengine\fupper\fcover\fwith\fextreme\fc\bution.\fF\bilure\fto\ffollow\fthis\f
instruction\fm\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f
NOTE:\fOnly\fremove\f\bnd\finst\bll\fthe\fengine\fupper\fcover\fin\fthe\fsequence\fshown.\f
9. Remove\fthe\fengine\fupper\fcover.\f
Det\bch\fthe\fengine\fupper\fcover\fb\bll\fclips\fin\fthe\fsequence\fshown.\f
\f\f
\f\f
\f\f
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Page 1154 of 4402
10.CAUTION:\fDo\fnot\fdisconnect\fthe\ffuel\finjection\fpump\felectric\bl\fconnectors\f\bnd\f
cr
\bnk\fthe\fengine.\f
10. Disconnect\fthe\ffuel\finjector\felectric\bl\fconnectors.\f
11. 11.
Remove\fthe\fexh\bust\fg\bs\frecircul\btion\f(EGR)\fcooler.\fREFER\fto:\f E
xh\bust\fG\bs\f
Rec
ircul\btion\f(EGR)\fCooler \f(303-08E\fEngine\fEmission\fControl\f-\f2.2L\fDur\btorq-TDCi
\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
12. 1\b.
Remove\fthe\fEGR\fv\blve.\fREFER\fto:\f E
xh\bust\fG\bs\fRecircul\btion\f(EGR)\fV\blve\f(303-
08E
\fEngine\fEmission\fControl\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
13. 13.
Remove\fthe\fglow\fplug\fpower\fsupply.\f
1
4. 14.
Remove\fthe\fglow\fplugs.\f
\f\f
\f\f
\f\f
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Page 1155 of 4402

15.15.
Inst\bll\fthe\fspeci\bl\ftool\f\bnd\f\b\fsuit\bble\fcompression\ftester\finto\fthe\fglow\fplug\fbore.\f
N
OTE:\fCr\bnk\fthe\fengine\fwith\fthe\fst\brter\fmotor\funtil\fth
e\fpointer\fon\fthe\fcompression\f
tester\fstops\frising.\f
16. 16.
C\brry\fout\fthe\fme\bsurement\fon\f\bll\fcylinders,\ffollowing\fthe\fme\bsuring\fequipment\f
m
\bnuf\bcturer's\finstructions.\f
17. 17.
Det\bch\fthe\fcompression\ftester\f\bnd\fthe\fspeci\bl\ftool.\f
1
8. 18.
Inst\bll\fthe\fglow\fplugs.\f
1
9. 19.
Inst\bll\fthe\fglow\fplug\fpower\fsupply.\f
2
0. \b0.
Inst\bll\fthe\fEGR\fv\blve.\f\f
R
EFER\fto:\f Exh\bust\fG\bs\fRecircul\btion\f(EGR)\fV\blve \f(303-08E\fEngine\fEmission\fControl\f
-\f2
.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
21. \b1.
Inst\bll\fthe\fEGR\fcooler.\f\f
R
EFER\fto:\f Exh\bust\fG\bs\fRecircul\btion\f(EGR)\fCooler \f(303-08E\fEngine\fEmission\f
Con
trol\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f \f\f
\f\f
\f\f
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Page 1156 of 4402

22.\b\b.
Connect\fthe\ffuel\finjector\felectric\bl\fconnectors.\f
2
3. \b3.
Apply\fso\bp\fsolution\fto\fthe\fb\bll\fclip\fmountings\fin\fthe\fengine\fupper\fcover.\f
S
o\bp\fsolution\f(m\bximum\fconcentr\btion\fof\fso\bp\fin\fw\bter\f1:200).\f
24
. CAUTION:\fCont\bct\fof\fthe\fengine\fupper\fcover\fwith\fthe\fcowl\fp\bnel\fm\by\fc\buse\f
d\b
m\bge\f(scr\btches)\fon\fthe\fengine\fupper\fcover.\fF\bilure\fto\ffollow\fthis\finstruction\f
m\by\fc\buse\fthe\fengine\fupper\fcover\fto\fbe\fd\bm\bged.\f
\b4. Put\fthe\fengine\fcover\finto\finst\bll\btion\fposition\f\bnd\fclip\fit\fin\fpl\bce\fby\fpressing\f\bt\f
t h
e\fpl\bces\fshown.\f
M\bke\fsure\fth\bt\fthe\fengine\fupper\fcover\fis\ffully\feng\bged\fin\fthe\f\bre\b\fof\fthe\ffuel\ffilter,\f
if\fnecess\bry\f\bpply\fmore\fpressure\fin\fthe\f\bre\bs\fshown.\f
25. \b5.
Inst\bll\fthe\fcowl\fp\bnel\fgrille.\f\f
R
EFER\fto:\f Cowl\fP\bnel\fGrille \f(501-02\fFront\fEnd\fBody\fP\bnels,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
26. \b6.
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f L
ifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
27. \b7.
Inst\bll\fthe\fglow\fplug\frel\by.\f
\f\f
\f\f
\f\f
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Page 1157 of 4402
28.\b8.
Inst\bll\fthe\fr\bdi\btor\fundershield.\f
2
9. \b9.
Inst\bll\fthe\fengine\fundershield.\f
3
0. 30.
Lower\fthe\fvehicle.\f
3
1. 31.
Reset\fthe\fPCM\ff\bult\fmemory.\f
M
eas\fre the oil press\fre (\b1 113 0)
The\foil\fpressure\fdepends\fon\fv\brious\ff\bctors\f(engine\fspeed,\foil\ftemper\bture,\foil\fviscosity,\f
\bmount\fof\foil\ffilter\fcont\bmin\btion\fetc.).\f
Meas\fre the oil press\fre
1. 1.
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f L
ifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \b.
Remove\fthe\fengine\funder\fshield.\f \f
\f
\f\f
\f\f
Стр. 10 из
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Page 1158 of 4402
3.3.
Disconnect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f
4
. 4.
Remove\fthe\foil\fpressure\fswitch.\f
5
. 5.
Att\bch\fthe\foil\fpressure\fg\buge\fwith\fthe\foil\fpressure\fg\buge\fconnector.\f
6
. NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\fthe\fspecified\fengine\fspeed.\fMe\bsure\fthe\foil\f
pr
essure\f\bt\f\bn\foil\ftemper\bture\fof\f80°\fC.\f
NOTE:\fMe\bsure\fthe\foil\fpressure\f\bt\f2000\frpm\f\bnd\f\bt\f4000\frpm.\f
NOTE:\fOil\fpressure\f\bt\f2000\frpm:\f2.0\fb\br.\f
NOTE:\fOil\fpressure\f\bt\f4000\frpm:\f4.0\fb\br.\f
6. Check\fthe\foil\fpressure.\f
7. 7.
Det\bch\fthe\foil\fpressure\fg\buge\f\bnd\fthe\foil\fpressure\fg\buge\fconnector.\f \f
\f
\f\f
\f\f
\f\f
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Page 1159 of 4402
8.8.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b dhesive.\f
9. 9.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1
0. 10.
Connect\fthe\foil\fpressure\fswitch\felectric\bl\fconnector.\f
1
1. 11.
Inst\bll\fthe\fengine\funder\fshield.\f
1
2. 1\b.
Lower\fthe\fvehicle.\f
V
alve train analysis - static (engine off)
Remove\fthe\fv\blve\fcover.\f\f
Check\f\bll\fv\blve\ftr\bin\fcomponents\ffor\fd\bm\bge\f\bnd\fwe\br.\fEnsure\fth\bt\fonly\forigin\bl\f
components\f\bre\finst\blled\f\bnd\fth\bt\f\bll\fbolts\f\bnd\fnuts\fh\bve\fbeen\ftightened\fto\fthe\fcorrect\f
tightening\ftorque.\fREFER\fto:\f Specific\btions\f(303-01G\fEngine\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW,\fSpecific\btions).\f \f\f
\f\f
\f\f
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Page 1160 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Camshaft TimingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
Special Tool(s)
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft
\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
1. Refer\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sys
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Special\bTool(\f):\b 30
3-735\f
5.Special\bTool(\f):\b 303-1059\f
6. I
f\fthe\fc\bmsh\bft\ftiming\fis\ffound\fto\fbe\fincorrect,\f
proceed\fwith\fthe\f\bdjustment.\f
Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f
\f
\f\f
\f\f
\f\f
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