Page 1161 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Balance Shaft
Backlash
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge
\f
303-1330\f
B\bckl\bsh\fLever,\fB\bl\bnce\fSh\bfts\f
1. Refer\fto:\f B\bl\bnce\fSh\bft\fAssembly \f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f Me\bsure\fthe\fb\bckl\bsh\fbetween\fthe\f
b\bl
\bnce\fsh\bft\f\bnd\fcr\bnksh\bft.\f
Inst\bll\fthe\fme\bsuring\fshims\f(57).\f
Inst\bll\fthe\fnew\fb\bl\bnce\fsh\bft\f\bssembly,\f
ti
ghten\fthe\fbolts\fevenly\fin\f2\fst\bges\fto\fthe\f
sequence\fshown.\f
Torque:\b \f
5\fNm
\f
22\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. Ins\fall\b\fhe\bSpecial\bTool(s):\b 303-1330,\f205-069,\f
205-070 \f
\f
\f
\f
\f\f
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Page 1162 of 4402
4. Push\fthe\fb\bll\bnce\fsh\bft\funtil\fit\fstops.\f
5. \f
6. Remove\b\fhe\bSpecial\bTool(s):\b 303-1330\f
7. \f
\f Turn\fthe\fcr\bnksh\bft\fin\fthe\fnorm\bl\f
di
rection\fof\frot\btion,\fme\bsure\f\bnd\frecord\f
the\fb\bckl\bsh\fon\fevery\fqu\brter\frot\btion\fof\f
the\fb\bl\bnce\fsh\bfts,\funtil\f8\fre\bdings\f\bre\f
t\bken\f\bnd\fthe\fcr\bnksh\bft\fh\bs\fcompleted\f1\f
revolution.\f
\f
\f\f
\f\f
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Page 1163 of 4402
8. \f\fT\bke\fthe\fminimum\fcle\br\bnce\fv\blues,\fto\f
se
lect\fthe\frequired\fshims.\f
For\fex\bmple\fminimum\fcle\br\bnce\fv\blue\f
0.
2mm\f=\fshim\fthickness\f1.29mm\f=\fshim\f
m\brking\f29\f
Refer\fto:\f Sp
ecific\btions\f(303-01G\fEngine\f-\f
2.2
L\fDur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
9. CAUTIONS:\f
No
te\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f
Extreme\fcle\bnliness\fmust\fbe\fexercised\f
when\fh\bndling\fthese\fcomponents.\f
Remove\fthe\fme\bsuring\fshims.\f
10. Refer\fto:\f B\bl\bnce\fSh\bft\fAssembly \f(303-01G\f
Eng
ine\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f
\f\f
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Page 1164 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine Oil
Draining and Filling
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Proced\fres
General Eq\fipment
Fluid\fcont\biner
1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. NOTE:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid\f
Disc\brd\fthe\fse\bling\fw\bsher.\f
Ge
n
eral \bqui\fment: Fluid\fcont\biner\f
4. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
Torque: 20\fNm
\f
5. Torque: 9\fNm
\f
6. Fill\fthe\fengine\fwith\foil.\f Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
\f\f
\f\f
\f\f
\f\f
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Page 1165 of 4402

Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Intake ManifoldS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. NOTE:\fCle\bn\f\bnd\finspect\fthe\fg\bsket.\fThe\f
g\b
sket\fis\fto\fbe\freused\funless\fd\bm\bged.\f
Torque:\b 10\fNm
\f
3. \f
4. Refer\fto:\f Fuel\fFilter\f(310-01D\fFuel\fT\bnk\f\bnd\f
Lin
es\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. \f
6. NOTE:\fCle\bn\f\bnd\finspect\fthe\fg\bsket.\fThe\f
g
\b
sket\fis\fto\fbe\freused\funless\fd\bm\bged.\f
Torque:\b \f
5\f
Nm
\f
9\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
7. Torque:\b 6\fNm\f
\f\f
\f\f
\f\f
\f\f
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Page 1166 of 4402
Installation 1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f
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Page 1167 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Crankshaft Front
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl
\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\fRefer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f
1. Special\bTool(\f):\b 303-255,\f303-395\f
\f
\f
\f\f
\f\f
\f\f
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Page 1168 of 4402
2. \f
3. \f
4. Inst\bll\fthe\ftiming\fbelt.\f Refer\fto:\f Timing\fBelt \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
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