2006 FORD S-MAX Service Repair Manual

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Page 297 of 4402

$FORD S-MAX 2006 Service Repair Manual Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f (B U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\f$

Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fB\b:\bDTC\bU3003.62:\bB\fTTERY\bVOLT\fGE\b/\bDTC\bU3006.16:\b
B\fTTERY\bVOLT\fGE\b(LOW\bOR\bHIGH)\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fB1:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAB2 .\f\f
No\b GO

\fto\fAB3 .\f\f
\fB2:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT\bIMPED\fNCE
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
\f\f
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Page 298 of 4402

$FORD S-MAX 2006 Service Repair Manual REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself- test,\fCLEAR\fthe\f DTCs.\f \fB3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY Me\bsure\fthe\fvolt\bge\fbetween\fthe$

Page 299 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\bny\fvolt\bge\fpresent?\f Yes\bREPAIR\fcircuit\fCBP03B\f(GY).\fREPEAT\fthe\fself-test,\f CLEAR\fthe\fDTCs.\f No\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f rem\bins,\fINSTALL\f\b$

Page 300 of 4402

$FORD S-MAX 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bElectronic\b Parking\bBrake\b(EPB)\bRelease\bUsing\ba\b Special\bTool S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b Special\bTool(s)\b 206-012\$

Page 301 of 4402

$FORD S-MAX 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bElectronic\b Parking\bBrake\b(EPB)\bRelease\bUsing\bthe\b Vehicle\bSystems S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b Service\bmode\bactivat$

Page 302 of 4402

$FORD S-MAX 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bElectronic\b Parking\bBrake\b(EPB)\bRelease\bWhen\bthe\b Vehicle\bHas\bNo\bElectrical\bPower S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b 1. R$

Page 303 of 4402

$FORD S-MAX 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bParking\b Brake\bCable\b\fdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b 1. \f\f1. F ully\f\bpply\fthe\fp\brking\fbr\bke.\f 2. Fully\f$

Page 304 of 4402

$FORD S-MAX 2006 Service Repair Manual procedure.\f 5. If\fbr\bke\fdr\bg\fis\fstill\ffelt\f\bfter,\frepe\bt\fthe\f \bdjustment\fusing\f\b\f1.0\fmm\ffeeler\fg\buge.\f If\fbr\bke\fdr\bg\fis\fstill\ffelt,\floosen\fthe\fp\brking\f br\bke\f\bdj$

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