Page 1049 of 4402
Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Camshaft Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f 1. Remove\fthe\ftiming\fbelt.\f\fRefer\fto:\f Timing\fBelt \f(303-01E\fEngine\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 205-072\f
3. Sp
ecial\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-684\f
\f
\f
\f
\f
\f\f
\f\f
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Page 1050 of 4402
2.Special\bTool(\f):\b 303-174,\f205-072\f
Tor
que:\b \f
20\fNm
\f
60
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Inst\bll\fthe\ftiming\fbelt.\f\f
Refer\fto:\f Timing\fBelt \f(303-01E\fEngine\f-\f1.8L\f
Dur
\btorq-TDCi\f(74kW/100PS)\f-\fLynx/1.8L\f
Dur\btorq-TDCi\f(92kW/125PS)\f-\fLynx,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Page 1051 of 4402

Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi
(103kW/140PS) - \fW, Emission
Requirements: Stage IV - Timing Belt
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
303-1059\f
Alignment\fPeg,\fCr\bnksh\bft
\f
303-393\f
Locking\fTool,\fFlywheel\f
303-393-01\f
Ad\bpter\ffor\f303-393\f
303-735\f
Alignment\fPeg,\fC\bmsh\bft\f
Trolley\fj\bck
1. Disconnect\fthe\fb\bttery.\fRefer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc
essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f
\f
\f
\f
\f
\f\f
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Page 1052 of 4402
4. \f
5. \f
6. General \bqui\fment: Trolley\fj\bck\f
7. \f
8
. \f \f\f
\f\f
\f\f
\f\f
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Page 1053 of 4402
9.S\fecial Tool(s): 303-735\f
10. C
AUTION:\fM\bke\fsure\fth\bt\fthe\fcr\bnksh\bft\f
i s
\fnot\frot\bted\fwhile\fthe\fspeci\bl\ftool\fis\f
inst\blled.\f S\fecial Tool(s): 30
3-1059\f
11.S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01\f
12.CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\fsensor\f
ring.\f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1054 of 4402
Installation 1. \f\f1. N
OTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. Torque: 5
6\fNm\f
2. \f\f 1.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
2. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\f
co
mponent\fis\finst\blled.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\bt
\fthis\fst\bge.\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b
ndling\fthe\fcr\bnksh\bft\fposition\f(CKP)\f
sensor\fring.\f
3. \f\f 1. Allen\fkey,\f6mm\f
3.Torque: 21\fNm
\f
4. Torque: 50\fNm
\f
5. Remove\fthe\fspeci\bl\ftools.\f S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1055 of 4402
6. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-735\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\f4\frevolutions.\f
8. NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
th
e\fv\blve\ftiming\fis\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-1059\f
9. I
nst\bll\fthe\fspeci\bl\ftools.\f
S\fecial Tool(s): 303-1059,\f303-393,\f303-393-01
\f
10.NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
th
e\fv\blve\ftiming\fis\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
S\f
ecial Tool(s): 303-735\f
11.
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1056 of 4402
12. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-735\f
13 .T
orque: 7\fNm
\f
14. \f\f 1.NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti
ght\f\bt\fthis\fst\bge.\f
2. Torque: 1
33\fNm\f
15. Lower\f\bnd\fremove\fthe\fTrolley\fj\bck.\f General \bqui\fment: Trolley\fj\bck\f
16. T
orque: 90\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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