Page 1945 of 4402
I\fstallatio\f Torque:
1
33\fNm
\f
14. \f\f 1.Torque: 10\fNm
\f
2. Torque: 80\fNm
\f
15. Torque: 48\fNm
\f
16. Torque: 48\fNm
\f
17. Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f \bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
18 .
Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f
j\bck\f\bnd\fremove.\f
General \bqui\fment: Tr\bnsmission\fj\bck\f
1. T
o\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1946 of 4402
2. Adjust\fthe\fselector\fc\bble.\fRefer\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-
05\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
3. Check\fthe\ftr\bnsmission\ffluid\ffill\flevel.\f
Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
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Page 1947 of 4402
Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
U\fit Sole\foids
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Tr
\bnsmission\fFluid\fP\bn \f(307-01\f
Aut
om\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
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Page 1948 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Tra\fsmissio\f Co\ftrol
Module (TCM)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
I\fstallatio\f 1. Refer\fto:\f
Ai
r\fCle\bner\f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. NOTE:\fBefore\fremoving\fthe\fTCM,\fm\bke\f
c
e
rt\bin\fth\bt\fthe\fselector\flever\fis\fin\fthe\fN\f
position.\f\f
3. Torque:\b 1
6\fNm\f
4. \f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c o
mponent\fis\fcle\bn,\ffree\fof\fforeign\fm\bteri\bl\f
\bnd\flubric\bnt.\f
\f\f
\f\f
\f\f
\f\f
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Page 1949 of 4402
2.CAUTIONS:\f
M\b ke\fsure\fth\bt\fthe\ftermin\bls\for\f
pins/sockets\fof\fthe\ftr\bnsmission\fcontrol\f
module\f(TCM)\f\bnd\fthe\fTCM\fconnector\f\bre\fnot\f
bent\for\fd\bm\bged.\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
NOTE:\fThe\fnew\fTCM\fis\fset\fin\fthe\fN\fposition\f
\bt\fthe\ff\bctory\f\f
Torque:\b 25\fNm
\f
3. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
4. Refer\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-
05\f
Autom\btic\fTr\bnsmission/Tr\bns\bxle\fExtern\bl\f
Controls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21,\fGener\bl\fProcedures).\f
5. NOTE:\fNew\funits\fmust\fbe\fconfigured\fusing\f
th
e\fProgr\bmm\bble\fModule\fInst\bll\btion\f
Routine\fin\fthe\fWorldwide\fDi\bgnostic\fSystem\f
(WDS).\f
\f\f
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Page 1950 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Torque Co\fverter
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Spe\bial Tool(s)
Mat
erials
Removal
205-078\f
Remover,\fDrive\fPinion\fSe\bl\f
307-300\f
G\buge\fB\br,\fShim\fSelection\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection
\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
308-095\f
Inst\bller,\fInput\fSh\bft\fBe\bring
\f
NameSpec\bf\bcat\bo\f
Autom\btic\fTr\bnsmission\fOil\fE-AWWSS-M2C924-A\f/\f4U7J-M2C924-AA 1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Check\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\f for\fd\bm\bge.\f
\f
\f
\f
\f
\f
\f\f
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Page 1951 of 4402

I\fstallatio\f 3.
Special\bTool(\f):\b 2
05-078\f
1. CAUTIONS:\f
Ne
w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+/-\f0.2mm\f
Sp
ecial\bTool(\f):\b 308-095\f
2.CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
Co\bt\fthe\fm\bting\ff\bce\fof\fthe\ftorque\fconverter\fwith\f
oil.\f
Material:\b Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
3.CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
in
st\bll\btion\fdepth\fis\f\bchieved.\f
X\f=\fgre\bter\fth\bn\f34.5mm\f
Sp
ecial\bTool(\f):\b 307-300,\f307-300-02,\f 307-300-
03 \f
4. CAUTION:\fEnsure\fthe\ftorque\fconverter\f
re
m\bins\fwith\fthe\ftr\bnsmission.\f
Refer\fto:\f Tr
\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
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Page 1952 of 4402

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Sele\btor Shaft Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\fd I\fstallatio\f
Ge\feral Equipme\ft
Removal
I\f
stallatio\f
Schlitzschr\bubendreher 1. Refer\fto:\fTr\bnsmission\fControl\fModule\f(TCM) \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b
m\bge\fthe\fm\bting\ff\bces.\f
M\bsk\fthe\fscrewdriver\fwith\f\bdhesive\ft\bpe.\f
Gen
eral \bqui\fment: Schlitzschr\bubendreher \f
1.CAUTIONS:\f
Ne w\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
supplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
M\bke\fsure\fth\bt\fthe\fspecified\finst\bll\btion\f
depth\fis\f\bchieved.\f
X\f=\f0mm\f+\f0.4mm/-\f0.3mm.\fUse\f\b\fsuit\bble\f
l o
ng-re\bch\fsocket,\fsize\f15/16\fmm.\f
2. Refer\fto:\f Tr\bnsmission\fControl\fModule\f(TCM) \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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