Page 2049 of 4402

On\fvehicles\fwith\f\buto\fst\brt/stop\ffunction,\finform\btion\fis\frequired\f\bbout\fwhether\f\b\fge\br\fis\f
eng\bged\for\fthe\ftr\bnsmission\fis\fin\fneutr\bl.\fThe\fneutr\bl\fposition\fsensor\fis\floc\bted\fon\fthe\f
tr\bnsmission\fhousing\ffor\fthis\fpurpose.\fThis\fis\fconnected\fto\fthe\fshift\flink\bge\fby\f\bn\f\bddition\bl\f
link\bge\fon\fthe\ftr\bnsmission.\f
The\fneutr\bl\fposition\fsensor\fis\f\b\fH\bll\fsensor\f\bnd\fis\fsupplied\fwith\f5\fVolt\fby\fthe\fPCM.\fThe\f
sign\bl\fvolt\bge\fv\bries\fbetween\f0.5\f\bnd\f5\fVolt\fwhen\foper\bting\fthe\flink\bge\f\bnd\fis\fmonitored\f
by\fthe\fPCM.\f
A\ffixed\fvolt\bge\fv\blue\fis\fstored\fin\fthe\fPCM\ffor\fe\bch\fge\br.\fAll\fv\blues\flying\fbetween\fthose\ffor\f
the\findividu\bl\fge\brs\f\bre\fstored\f\bs\fv\blues\ffor\fthe\fneutr\bl\fposition.\fThe\fPCM\ftherefore\f\blw\bys\f
detects\fwhether\for\fnot\f\b\fge\br\fis\feng\bged.\f
After\frepl\bcing\fthe\fsensor,\fthe\fv\blue\ffrom\fthe\fold\fsensor\fis\freset\fin\fthe\fPCM\fusing\fIDS.\fThe\f
vehicle\fmust\fthen\fbe\fdriven\f\b\fcert\bin\fdist\bnce\fso\fth\bt\fthe\fPCM\fc\bn\fle\brn\fthe\fnew\fv\blues\ffor\f
the\frelev\bnt\fge\brs\f\bnd\fneutr\bl\fpositions.\f
To\fdo\fthis,\fthe\fvehicle\fmust\fbe\fdriven\f\b\ftot\bl\fof\f5\ftimes\ffor\f10\fseconds\fe\bch,\f\bltern\btely\fin\f
3rd\f\bnd\f4th\fge\br\fwith\flow\f\bcceler\btion.\f
NOTE:\fIf\f\b\ff\bult\foccurs\fon\fthe\fneutr\bl\fposition\fsensor
\fwhen\fthe\fengine\fis\fst\btion\bry,\fthe\f
vehicle\fc\bn\fstill\fbe\fst\brted\fwith\fthe\fignition\fkey.\fIn\fthis\fc\bse,\f\b\fcorresponding\fDTC\fis\fset\f
in\fthe\fPCM.\f
no\fsign\bl\f\f
defective\fsign\bl\f
\f
Стр. 9 из 9
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Page 2050 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Manual T\bansaxle—Vehicles With:
Manual T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\fsis and Testing
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
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Page 2051 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Bea\bing CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
1.NOTE:\fEst\bblish\fthe\fc\buse\fof\fthe\fd\bm\bge\f
\bn
d\fresolve\fit.\f Check\fwhether\fthe\fbe\bring\fc\bge\fis\f
d\bm
\bged\f\bt\fthe\ftop,\fside\for\f\bt\fthe\f
openings\fdue\fto\funprofession\bl\fuse\fof\f\b\f
speci\bl\ftool\for\fuse\fof\fthe\fwrong\ftool.\f
Inst\bll\f\b\fnew\fbe\bring\fif\fnecess\bry.\f
2.
\f\f Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro
llers\f\bre\fdiscolored\f\bs\f\b\fresult\fof\f
in\bdequ\bte\flubric\btion\for\foverhe\bting,\f
possibly\fthrough\fexcessive\fpre-lo\bd.\f
Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne
cess\bry.\f
Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
3.
\f\f Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro
llers\f\bre\fworn\f\bw\by\fdue\fto\fincorrect\f
inst\bll\btion,\fexcessive\fpre-lo\bd\for\ff\bulty\f
be\bring\fse\bting.\f
Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne
cess\bry.\f
Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
4 .
\f\f Check\fwhether\fthe\fbe\bring\fsurf\bces\f\bre\f
gr
\by\for\fgr\by/bl\bck\fwith\fdeposits\fbetween\f
the\frollers.\f
Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne
cess\bry.\f
Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
5.
\f\f Check\fwhether\fthe\fbe\bring\fring\fsurf\bces\f
\bre
\fgrooved\fc\bused\fby\fst\btic\fimp\bct.\f
Inst\bll\f\b\fnew\fbe\bring\fif\fits\fsurf\bce\fis\f
ro
ugh,\for\fif\fit\fis\fnoisy.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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2
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Page 2052 of 4402
6.NOTE:\fOverhe\bting\fc\bn\fc\buse\floss\fof\fsurf\bce\f
h\b
rdness.\f Check\ffor\f\b\fd\brk\fblue\fcolors\fc\bused\fby\f
ov
erhe\bting\f(yellow\for\fbrown\fis\fnorm\bl)\f
due\fto\fexcessive\fpre-lo\bd\for\fin\bdequ\bte\f
lubric\btion.\f
Inst\bll\f\b\fnew\fbe\bring,\fnew\fse\bls\f\bnd\fcheck\f
other\fcomponents\f\bs\fnecess\bry.\f
7. \f\f Check\fthe\fsurf\bces\ffor\f\bbr\bsion\fdue\fto\f
me
t\bl\ff\btigue.\f
Inst\bll\f\b\fnew\fbe\bring\f\bnd\fcle\bn\f\bll\fother\f
\bff
ected\fcomponents\f\bs\fnecess\bry.\f
\f\f
\f\f
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2
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Page 2053 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn D\baining and FillingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
Mate\bials
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Torque:\b 35\fNm\f
3. Fill\fup\fwith\fm\bnu\bl\ftr\bnsmission\ffluid\fto\f underne\bth\fthe\flower\fedge\fof\fthe\ffiller\fhole.\f
Mater\fal:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2 C
200-D2\f/\f7U7J-M2C200-BA) \f
Tor
que:\b 35\fNm
\f
\f\f
\f\f
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Page 2054 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Halfshaft Seal LHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
In
stallati\fn
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl
\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. Remove\fthe\fleft-h\bnd\ffront\fdrivesh\bft.\fRefer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\bl f
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 308-208\f
1. Sp
ecial\bTool(\f):\b 205-115\f
2. I
nst\bll\fthe\fleft-h\bnd\ffront\fdrivesh\bft.\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
\f
\f
\f\f
\f\f
Стр. 1 из 1
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Page 2055 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Halfshaft Seal RHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
In
stallati\fn
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl
\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. Remove\fthe\fright-h\bnd\ffront\fdrivesh\bft.\fRefer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\bl f
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 308-208\f
1. Sp
ecial\bTool(\f):\b 205-115\f
2. I
nst\bll\fthe\fright-h\bnd\ffront\fdrivesh\bft.\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf
sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B
\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
\f
\f
\f\f
\f\f
Стр. 1 из 1
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Page 2056 of 4402

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn—2.0L Du\batec-HE
(107kW/145PS) - MI4/2.0L Du\batec-HE
Flex Fuel (107kW/145PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval
Special T\f\fl(s)
Ge
ne\bal Equipment
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
T\bansmissi\fn jack 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Remove\fthe\ffollowing\fitems:\f 1. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e
\fkinked\for\ftwisted.\f
\f
\f
\f
\f
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