Page 1721 of 4402

Is\fthe\fvolt\bge\fless\fth\bn\f2\fvolts?\f
Yes\bGO\fto\fC3 .\f\f
No \b
C
LEAN\f\bnd\fTIGHTEN\f\bll\fb\bttery\fpositive\fc\bbles\f
connections.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
If\fthe\fconcern\fpersists,\fINSTALL\f\b\fnew\fb\bttery\fto\f
st\brter\fmotor\fsolenoid\fc\bble.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
C3:\bCHECK\bFOR\bGROUND\bCONNECTION
Ignition\fswitch\fin\fposition\fIII.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fst\brter\fmotor\f
housing\f\bnd\fthe\fb\bttery\fneg\btive\ftermin\bl.\f2\b
Is\fthe\fvolt\bge\fless\fth\bn\f2\fvolts?\f
Yes\b INSTALL\f\b\fnew\fst\brter\fmotor.\f\f
REFER\fto:\f St\brter\fMotor \f(303-06A\fSt\brting\fSystem\f
-\f 2
.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06B\fSt\brting\fSystem\f-\f2.5L\f
Dur\btec-ST\f(VI5),\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06C\fSt\brting\fSystem\f-\f1.8L\f
Dur\btorq-TDCi\f(Kent)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
St\brter\fMotor\f(303-06D\fSt\brting\fSystem\f-\f2.0L\f
Dur\btorq-TDCi\f(DW)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No\b
CLEAN\f\bnd\fTIGHTEN\f\bll\fb\bttery\fneg\btive\fc\bble\f
connections\f\bnd\fst\brter\fmotor\fmountings.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\fIf\fthe\fconcern\f
persists,\fINSTALL\f\b\fnew\fb\bttery\fneg\btive\fc\bble.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
\f\f
\f\f
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Page 1722 of 4402
Starting\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b
(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bStarter\bMotor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01 \f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f\f 1.Torque:\b 6\fNm
\f
2. Torque:\b 12\fNm
\f
4.
Torque:\b
40\fNm\f
\f\f
\f\f
\f\f
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Page 1723 of 4402
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\f
co
mponent\fis\fcorrectly\floc\bted\fon\fthe\f
loc\bting\fdowels.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1724 of 4402
Starting\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bStart\bInhibit\b
Switch
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\fin\fth
e\frest\fposition.\f
Installation\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\fin\ft h
e\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1725 of 4402
Starting\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bStart\bInhibit\b
Switch
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\fin\fth
e\frest\fposition.\f
Installation\b CAUTION:\fM\bke\fsure\fth\bt\fthe\fclutch\fped\bl\frem\bins\fin\ft h
e\frest\fposition.\f
1. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 1726 of 4402
Engine Igni\bion - 2\f0L Dura\bec-HE
(107kW/145PS) - MI4/2\f0L Dura\bec-HE
Flex Fuel (107kW/145PS) - MI4/2\f3L
Dura\bec-HE (118kW/160PS) - MI4 -
Specifica\bions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Torque Specifica\bions
ItemNmlb\bftlb\bin
Sp\brk\fplug(s)1210-
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Page 1727 of 4402
Engine Igni\bion - 2\f5L Dura\bec
(162kW/220PS) - VI5 - Specifica\bionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Spark plugs
Torque Specifica\bions
Descrip\bionmm
Sp\brk\fplug\fg\bp0.7
\f\bemNmlb-f\blb-in
Sp\brk\fplug28
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Page 1728 of 4402
Engine Igni\bion - 2\f5L Dura\bec
(162kW/220PS) - VI5 - Igni\bion Coil-On-
Plug
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\balla\bion 1.
CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
th
e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f 1. Torque:\b 1
0\fNm\f
2. Torque:\b 4\fNm
\f
3. Torque:\b 10\fNm
\f
3.Torque:\b 10\fNm\f
4. \f\f 2.Torque:\b 10\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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