2006 FORD S-MAX Service Repair Manual

Page 2249 of 4402

FORD S-MAX 2006  Service Repair Manual 11.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Sp

ecial\bTool(\f):\b 205-252\f
Gen

eral\bEquipment:\b Hydr\bulic\fpress\f

Page 2250 of 4402

FORD S-MAX 2006  Service Repair Manual Manual T\bansmissi\fn/T\bansaxle - Vehicles With: 
6-Speed Manual T\bansaxle - M66 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly 
Special T\f\fl(s) 
205-070\f
Holding\fFixture,\fDi\bl\fInd

Page 2251 of 4402

FORD S-MAX 2006  Service Repair Manual Mate\bials 
Gene\bal Equipment All vehicles 
308-789\f
Inst\bller,\fDrivesh\bft\fSe\bl\f
308-796\f
G\buge\f
308-798\f
Inst\bller\fBe\bring\fCup\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fDCW9U7J-99J

Page 2252 of 4402

FORD S-MAX 2006  Service Repair Manual 2.NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
Special\bTool(\f):\b303-132\f
3.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
Special\bTool(\f):\b 303-132\f
4. \f
\f 1

Page 2253 of 4402

FORD S-MAX 2006  Service Repair Manual 7. Inst\bll\fthe\ffollowing\fitems:\f1.CAUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\

Page 2254 of 4402

FORD S-MAX 2006  Service Repair Manual 11.Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
12. Torque:\b 10\fNm
\f
13. \f
14. \f\f 
Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorr

Page 2255 of 4402

FORD S-MAX 2006  Service Repair Manual Me\bsure\fthe\frequired\fthickness\fof\fthe\f1st-2nd\f\bnd\f5th
6th\fge\br\foutput\fsh\bft\f\bdjustment\fshim:\f

Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffo

Page 2256 of 4402

FORD S-MAX 2006  Service Repair Manual 19. \f\f
Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f
 Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp

ecial\bTool(\f):\b 30