Page 2249 of 4402
11.NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
in
st\blled.\f
The\froller\fbe\bring\fmust\fnot\fbe\flubric\bted.\f
Sp
ecial\bTool(\f):\b 205-252\f
Gen
eral\bEquipment:\b Hydr\bulic\fpress\f
\f
\f
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Page 2250 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles With:
6-Speed Manual T\bansaxle - M66 - T\bansmissi\fnS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special T\f\fl(s)
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
205-329\f
Mounting\fBr\bcket,\fEngine/Differenti\bl\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
303-132\f
Inst\bller/Aligner,\fPilot\fBe\bring/Clutch\fPl\bte\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
307-300-02\f
Depth\fG\buge,\fShim\fSelection\f
307-300-03\f
Ad\bpter\ffor\f307-300-02\f
307-430\f
G\buge,\fTr\bnsmission\fEnd\fPl\by\f
308-119\f
Inst\bller,\fH\blfsh\bft\fSe\bl\f
\f
\f
\f
\f
\f
\f
\f
\f
\f
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Page 2251 of 4402
Mate\bials
Gene\bal Equipment All vehicles
308-789\f
Inst\bller,\fDrivesh\bft\fSe\bl\f
308-796\f
G\buge\f
308-798\f
Inst\bller\fBe\bring\fCup\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fDCW9U7J-99J9624-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Cable ties
H\ft ai\b gun
Ti\be leve\b1.Special\bTool(\f):\b 30
8-798\f
Mate
rial:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-
D2\f/\f7U7J
M2C200-BA) \f
\f
\f
\f
\f
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Page 2252 of 4402
2.NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
Special\bTool(\f):\b303-132\f
3.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\finst\blled.
Special\bTool(\f):\b 303-132\f
4. \f
\f 1. General\bEquipment:\b Hot\f\bir\fgun\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
5. Special\bTool(\f):\b 3
08-798\f
6. Sp
ecial\bTool(\f):\b 308-798\f
\f\f
\f\f
\f
\f
\f
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Page 2253 of 4402
7. Inst\bll\fthe\ffollowing\fitems:\f1.CAUTIONS:\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
8.Special\bTool(\f):\b 205-070,\f206-003,\f 307-430\f
9. \f
\f
Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f
Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp
ecial\bTool(\f):\b 308-796\f
10.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
\f\f
\f
\f
\f\f
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Page 2254 of 4402
11.Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
12. Torque:\b 10\fNm
\f
13. \f
14. \f\f
Only\fpress\flightly\fon\fthe\fspeci\bl\ftool\fto\f\bvoid\fincorrect\f
re\bdings.\f
Special\bTool(\f):\b 307-300-02,\f307-300-03\f
Record\fthe\fme\bsurement\fresults.\f
Sp
ecial\bTool(\f):\b 308-796\f
15.
\f\f
\f
\f
\f
\f
\f
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Page 2255 of 4402

Me\bsure\fthe\frequired\fthickness\fof\fthe\f1st-2nd\f\bnd\f5th
6th\fge\br\foutput\fsh\bft\f\bdjustment\fshim:\f
Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f
1st-2nd\f\bnd\f5th-
6th\fge\br\foutput\fsh\bft\fbe\bring\fpre
0.20\fmm.\f
Ex\bmple:\f1.11\fmm\f+\f1.16\fmm\f+\f1.15\fmm,\fdivided\fby\f3\f
=\f1.13\fmm.\f1.13\fmm\f+\f0.20\fmm\f=\f1.33\fmm.
Determined\fshim\fthickness:\f1.33\fmm.\f
If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
16. \f\f Me\bsure\fthe\frequired\fthickness\fof\fthe\f3rd-
4th\fge\br\f
output\fsh\bft\f\bdjustment\fshim:\f
Add\fthe\fme\bsured\fv\blues,\fdivide\fby\fthree\f\bnd\fthen\f\bdd\f
the\fv\blue\ffor\fthe\fbe\bring\fpre-lo\bd.\f
3rd-4th\fge\br\foutput\fsh\bft\fbe\bring\fpre-
lo\bd:\f0.15\fmm.\f
Ex\bmple:\f1.27\fmm\f+\f1.28\fmm\f+\f1.27\fmm,\fdivided\fby\f3\f
=\f1.27\fmm.\f1.27\fmm\f+\f0.15\fmm\f=\f1.42\fmm.\f
Determined\fshim\fthickness:\f1.42\fmm.\f
If\fthe\fc\blcul\bted\fshim\fthickness\fis\f\bn\fodd\fnumber,\fselect\f
the\fshim\fwith\fthe\fnext\fhigher\fnumber.\f
17. Remove\fthe\ffollowing\fitems:\f 1.Special\bTool(\f):\b 308-796\f
2. \f 3
. \f
18. Inst\bll\fthe\ffollowing\fitems:\f 1.CAUTIONS:\f
T\b
ke\f
extr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fbe\bring.
Extreme\fcle\bnliness\fmust\fbe\fexercised\fwhen\f
h\bndling\fthe\fcomponents.\f
2.
NOTE:\fM\bke\fsure\fth\bt\fnew\fcomponents\f\bre\f
inst\blled.\f
3. Special\bTool(\f):\b 3
08-796\f
\f
\f
Стр. 6 из 17
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Page 2256 of 4402
19. \f\f
Repe\bt\fthis\f\bnd\fthe\ffollowing\ffive\fsteps\fthree\ftimes\f\bnd\f
determine\fthe\f\bver\bge\fv\blues.\f
Lift\fthe\fme\bsuring\frings\fto\f\bpprox.\f10\fmm.\f
Sp
ecial\bTool(\f):\b 308-796\f
20.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
21.
Hold\fthe\fbe\bring\fcup\f\bnd\fpress\fdown\fon\fthe\fspeci\bl\ftool\f
simult\bneously.\f
22. Torque:\b 10\fNm
\f
23. \f
\f
\f
\f
\f
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