Page 2361 of 4402
Installation\b
NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\finst\blling\f\b\fne
w\fcomponent.\f
Material\b
Gre
\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
Tor
\fue\b 48\fNm
\f
6. Co\bt\fthe\fstuds\fwith\fgre\bse.\f Material\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
To r
\fue\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fLe\brned\fV\blues\f
service\ffunction.\f
General E\fuipment\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
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Page 2362 of 4402

Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bFront\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
All\fvehicles\f
Ve
hicles\fwithout\fdiesel\fp\brticul\bte\ffilter\f
Vehicles\fwith\fdiesel\fp\brticul\bte\ffilter\f
Installation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f
3. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi
pe\fis\fnot\ftwisted.\f
1. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p
i
pe\fis\fnot\ftwisted.\f3. Torque:\b 4
8\fNm\f
4. Torque:\b 45\fNm
\f
\f\f
\f\f
\f\f
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Page 2363 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bRear\bMuffler
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Re\foval\b
All\fvehicles\f
Ve
hicles\fwithout\fdiesel\fp\brticul\bte\ffilter\f
Vehicles\fwith\fdiesel\fp\brticul\bte\ffilter\f
Installation\b 1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Re
fer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. \f
3. \f
1. \f\f 3.Torque:\b 45\fNm
\f
\f\f
\f\f
\f\f
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Page 2364 of 4402

Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\b
Particulate\bFilter\b(DPF)\bDifferential\b
Pressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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Page 2365 of 4402
Exhaust\bSyste\f\b-\b2.2L\bDuratorq-TDCi\b
(129kW/175PS)\b-\bDW\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. \f
2. \f
3. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\f J\bcking\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\fforcibly\fbent.\f
\f\f
\f\f
\f\f
\f\f
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Page 2366 of 4402
Vehicles\fwith\fm\bnu\bl\ftr\bns\bxle\f
Vehicles\fwith\f\butom\btic\ftr\bns\bxle\f
6.
NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f
\b
i
d\finst\bll\btion.\f
7. \f
8. N
OTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
p i
pe\fis\fnot\ftwisted.\f
9. \f
10
. \f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2367 of 4402
All\fvehicles\f
Installation\b
Vehicles\fwith\f\butom\btic\ftr\bns\bxle\f
Ve
hicles\fwith\fm\bnu\bl\ftr\bns\bxle\f
12. \f
1. T
orque:\b 30\fNm
\f
2. Torque:\b 24\fNm
\f
3. NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2368 of 4402
All\fvehicles\f
4.
Torque:\b 2
4\fNm\f
5. NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
6. Torque:\b 2
4\fNm\f
7. NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
M at
er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
8. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\f
to\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f
Torque:\b 24\fNm
\f
9. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pi
pe\fis\fnot\ftwisted.\f
Torque:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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