Page 2393 of 4402
Connect
7.
Special\bTool(\f):\b 3
10-D004,\f310-D005,\f412-038,\f
412-069\f
8. Sp
ecial\bTool(\f):\b 310-D004,\f310-D005,\f412-038,\f
412-069\f
9. \f
1
0. Special\bTool(\f):\b 310-D004,\f310-D005,\f412-038,\f
412-069\f
1. CAUTION:\fOnly\fuse\fthe\fspecified\f
m \b
teri\bl\fto\flubric\bte\fthe\fse\bls.\f
To\fconnect,\freverse\fthe\fdisconnect\fprocedure.\f
M at
erial:\b Engine\fOil\f-\f5W-30\f(WSS-M2C153-G) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 2394 of 4402
Fuel Sy\btem - \feneral Information - Quick
Relea\be CouplingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
\feneral Equipment
Di\bconnect
WARNINGS:\f
Re
fer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe
ty\fPrec\butions\f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
In f
orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fFuel\fsupply\fline\fconnectors\f\bre\fcolor\fcoded\fwhite.\fFuel\freturn\fline\fconnectors\f\bre\f
color\fcoded\fred.\f
Fl\bt-bl\bded\fscrewdriver
1. Rele\bse\fthe\ffuel\fsystem\fpressure\f
Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
5. \f
\f\f
\f\f
\f\f
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Page 2395 of 4402
Connect
6. \f
7
. Ge
neral \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
1. T
o\fconnect,\freverse\fthe\fdisconnect\fprocedure.\f
\f\f
\f\f
\f\f
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Page 2396 of 4402

Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Check—2.0L Duratec-HE
(107kW/145PS) - MI4/2.0L Duratec-HE
Flex Fuel (107kW/145PS) - MI4/2.3L
Duratec-HE (118kW/160PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
\fen
eral Equipment WARNING:\fRefer\fto:\f Pet
rol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\fS\bfe ty\f
Prec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Vehicles\fwith\f2.0L\fengine\f
310-025\f
Fuel\fPressure\fG\buge\f
310-025-18\f
Test\fHose\ffor\f310-025\f
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
2. General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
\f
\f
\f
\f
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Page 2397 of 4402
Vehicles\fwith\f2.3L\fengine\f
All\fvehicles\f
3.
General \bqui\fment: F
l\bt-bl\bded\fscrewdriver\f
4. S\f
ecial Tool(s): 310-137\f
5. In
stall the S\fecial Tool(s): 310-025,\f310-025-18
,\f
310-025-19A \f
6. In
stall the S\fecial Tool(s): 310-025-18\f
\f\f
\f
\f\f
\f\f
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Page 2398 of 4402
7.Install the S\fecial Tool(s): 310-025-19A\f
8. S
t\brt\fthe\fengine\f\bnd\f\bllow\fit\fto\fidle.\f
9. Record\fthe\ffuel\fsystem\fpressure\f\bt\fidle\f(3.8\f+/-\f 0.2\fb\br\fm\bximum).\f
10. Stop\fthe\fengine.\f
11. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse \f(310-00\f
Fu e
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Remove the S\fecial Tool(s): 310-025-19A\f
13. R
emove the S\fecial Tool(s): 310-025-18\f
14 .
\f
\f\f
\f\f
\f\f
\f\f
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Page 2399 of 4402
Vehicles\fwith\f2.0L\fengine\f
Vehicles\fwith\f2.3L\fengine\f
15. \f
16
. \f
\f\f
\f\f
\f\f
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Page 2400 of 4402
Fuel Sy\btem - \feneral Information - Fuel
Sy\btem Pre\b\bure Check—2.0L EcoBoo\bt
SCTi (149kW/203PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\feneral Procedure\b
Special Tool(\b)
\fen
eral Equipment Activation
310-025-18\f
Test\fHose\ffor\f310-025\f
310-025-19A\f
Test\fHose\ffor\f310-025\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
Ad\bpter\fpressure\fv\bcuum\ftr\bnsducer\f(C219)
Ford\fdi\bgnostic\fequipment
GV2323\fConnector
Pressure\fv\bcuum\ftr\bnsducer\f(C407)1. Refer\fto:\fPetrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Fuel\fSystem\fPressure\fRele\bse\f-\f2.0L\f
Eco
Boost\fSCTi\f(149kW/203PS)\f-\fMI4 \f(310-00\f
Fue
l\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. \f
\f
\f
\f
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