2006 FORD S-MAX wiring

fuse chart fuel additives wheel bolt torque pairing phone TPMS wheel bolts

Page 88 of 4402

$FORD S-MAX 2006 Service Repair Manual Suspensi\bn Syste\f - General Inf\br\fati\bn - Suspensi\bn Syste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagn\bsis and Testing Special T\b\bl(s) Gen eral Equip\fent Inspecti\bn and Verific$

Suspensi\bn Syste\f - General Inf\br\fati\bn
- Suspensi\bn Syste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\bsis and Testing
Special T\b\bl(s)
Gen

eral Equip\fent
Inspecti\bn and Verificati\bn 1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\fd\bm\bge.\f
V

isual Inspecti\bn Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fconnect\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool\fto\f
the
\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

TC Index Chart
Alignment\fPins,\fSubfr\bme\f
205-316\f(15-097A)\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Tire\fpressure(s)\f\f
Wheels\f\bnd\ftires\f\f
Wheel\fknuckles\f\f
Tie-rod\fends\f\f
Front\fsuspension\flower\f\brm\fb\bll\fjoints\f\f
Front\fsuspension\flower\f\brm\fbushings\f\f
Front\fstrut\f\bnd\fspring\f\bssemblies\f\f
Front\f\bnd\fre\br\fst\bbilizer\fb\brs\f\bnd\fconnecting\flinks\f
\f
Re\br\fsprings\f\f
Shock\f\bbsorbers\f\f
Re\br\fsuspension\flower\f\brms\f
Wiring\fh\brness(es).\f\f
Electric\bl\fconnector(s).\f\f
Switch(es).\f\f
Shock\f\bbsorber\fsolenoid(s)\f\f

vertic\bl\f\bcceler\btion\fsensor(s)\f
Height\fsensor(s)\f\f
Ad\bptive\fd\bmping\fmodule\f
\fTC\fescription/Condition
Possib\be
Source
Action
C110C11Left\ffront\fshock\f\bbsorber\fsolenoid\fcircuit\f-\fshort\fto\f groundCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f D.\f
C110C12Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fshort\fto\f
powerCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f E.\f
C110C13Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fopen\f circuitCircuit(s)\f
or\f
solenoid
GO\fto\fPinpoint\fTest\f F.\f
C110C18Left\ffront\fshock\f\bbsorber\f
solenoid\fcircuit\f-\fcurrent\fSolenoidConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\f\f
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$FORD S-MAX 2006 Service Repair Manual \f\fDescr\fpt\fon Shock\f\bbsorber\f\bnd\fspring\f\bssembly\f Wheel\fknuckle\f Wheel\fhub\f He\bt\fshield\f Lower\f\brm\f St\bbilizer\fb\br\f Front\fsubfr\bme\f Vibr\btion\fd\bmper\f(if\fequipped)\f$

Page 194 of 4402

$FORD S-MAX 2006 Service Repair Manual sign\bls\f\bt\feither\f315\fMHz\for\f433\fMHz\fdependent\fon\fm\brket\frequirements.\f The\ftire\flow\fpressure\fsensors\fperiodic\blly\fme\bsure\fthe\ftire\fpressure\f\bnd\ftemper\bture\fof\fthe\f \b$

sign\bls\f\bt\feither\f315\fMHz\for\f433\fMHz\fdependent\fon\fm\brket\frequirements.\f
The\ftire\flow\fpressure\fsensors\fperiodic\blly\fme\bsure\fthe\ftire\fpressure\f\bnd\ftemper\bture\fof\fthe\f
\bir\finside\fthe\frespective\ftires.\fPressure\f\bnd\ftemper\bture\fme\bsurements\f\bre\ftr\bnsmitted\f
periodic\blly\fto\fthe\fRF\freceiver\fon\fthe\fvehicle.\f
The\ftire\flow\fpressure\fsensors\f\bre\fself-cont\bined\funits.\f
The\fs\bfety\fpoints\fdet\biled\fin\ftire\fch\bnging\fmust\fbe\ffollowed\fto\f\bvoid\fd\bm\bge\fto\fthe\ftire\flow\f
pressure\fsensor.\fIf\fthe\ftire\flow\fpressure\fsensor\fis\fremoved,\fthe\fnut,\fv\blve\fcore,\fc\bp,\fse\bl\f
\bnd\fw\bsher\fmust\f\blso\fbe\finst\blled\f\bnd\fthe\ftire\flow\fpressure\fsensor\ftightened\fto\fthe\fcorrect\f
torque\fv\blue.\f
It\fis\fstrongly\frecommended\fth\bt\fthe\fv\blve\fse\bl\f\bnd\fsteel\fw\bsher\fis\frepl\bced\fe\bch\ftime\f\b\ftire\f
is\fch\bnged\fto\f\bvoid\f\b\fse\bl\ff\bilure.\fThe\fse\bl\f\bnd\fw\bsher\fmust\fbe\frepl\bced\fif\fthe\fsensor\fis\f
removed.\fRemov\bl\fof\fthe\fsensor\fret\bining\fnut\fmust\fbe\freg\brded\f\bs\fsensor\fremov\bl.\fThe\f
v\blve\fc\bp\fmust\f\blw\bys\fbe\fin\fpl\bce\fexcept\fwhen\finfl\bting,\frele\bsing\fpressure\for\fchecking\f
pressure.\f
The\fRF\ftr\bnsmission\ffrom\fthe\ftire\flow\fpressure\fsensor\fcont\bins\f\b\funique\fidentific\btion\fcode\f
in\fits\ftr\bnsmission\fd\bt\b\fso\fth\bt\fthe\fCJB\fc\bn\fidentify\fthe\ftire\fon\fthe\fvehicle.\fIf\f\b\fnew\ftire\flow\f
pressure\fsensor\fis\finst\blled\fon\f\b\fro\bd\fwheel,\fthe\fnew\ftire\flow\fpressure\fsensor\fidentific\btion\f
will\fbe\fle\brnt\fwhen\fthe\fvehicle\fis\ffirst\fdriven\f\bt\f\b\fspeed\fof\fmore\fth\bn\f20\fkm/h\f(12.5\fmph)\f
for\f15\fminutes.\f\f
It\fis\fstrongly\frecommended\fth\bt\fthe\fv\blve\fse\bl\f\bnd\fsteel\fw\bsher\fis\frepl\bced\fe\bch\ftime\f\b\ftire\f
is\fch\bnged\fto\f\bvoid\f\b\fse\bl\ff\bilure.\fThe\fse\bl\f\bnd\fw\bsher\fmust\fbe\frepl\bced\fif\fthe\fsensor\fis\f
removed.\fRemov\bl\fof\fthe\fsensor\fret\bining\fnut\fmust\fbe\freg\brded\f\bs\fsensor\fremov\bl.\fThe\f
v\blve\fc\bp\fmust\f\blw\bys\fbe\fin\fpl\bce\fexcept\fwhen\finfl\bting,\frele\bsing\fpressure\for\fchecking\f
pressure.\f
Ti\fe P\fessu\fe Mo\bito\fi\bg System A\bte\b\ba(s)
The\ftire\fpressure\fmonitoring\fsystem\fh\bs\ffour\ftire\fpressure\fmonitoring\fsystem\f\bntenn\bs.\f
Th

e\ftire\fpressure\fmonitoring\ffront\f\bntenn\bs\f\bre\floc\bted\fon\ftop\fof\fthe\ffender\fspl\bsh\fshield.\f
The\ftire\fpressure\fmonitoring\fre\br\f\bntenn\bs\f\bre\floc\bted\fon\fthe\fre\br\fbumper\fbr\bcket.\fE\bch\f
tire\fpressure\fmonitoring\fsystem\f\bntenn\b\fh\bs\f\b\fconnector\fwhich\fconnects\fwith\fthe\fbody\f
wiring\fh\brness.\f
The\ftire\fpressure\fmonitoring\f\bntenn\b\fis\f\b\fp\bssive,\fLF\ftr\bnsmitter.\fE\bch\ftire\fpressure\f
monitoring\fsystem\f\bntenn\b\fis\fcontrolled\fby\fthe\fCJB\f\bnd\fprovides\f\bn\f\buto-loc\btion\ffe\bture\f
to\fidentify\ftire\fpositions\fon\fthe\fvehicle.\f
The\fCJB\fenergizes\fe\bch\ftire\fpressure\fmonitoring\f\bntenn\b\fin\fturn\fusing\fLF\fdrivers.\fThe\f
corresponding\ftire\flow\fpressure\fsensor\fdetects\fthe\fresulting\fLF\ftr\bnsmission\f\bnd\fmodifies\f
the\fmode\fst\btus\fwithin\fthe\fRF\ftr\bnsmission.\fThis\fd\bt\b\fis\freceived\fby\fthe\fCJB\fthrough\fthe\f
RF\freceiver.\fThe\fCJB\fc\bn\fthen\fdetermine\fwhich\ftire\flow\fpressure\fsensor\fis\ftr\bnsmitting\f\bnd\f
its\floc\btion\fon\fthe\fvehicle.\f
CJB \f\f
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Page 267 of 4402

$FORD S-MAX 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bParking\b BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\$

Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
General\bEquipment\b
Principles\bof\bOperation\b
In

spection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
P\brking\fbr\bke\fswitch\f\f
Clutch\fped\bl\fswitch\f\f
C\bliper\f\f
Br\bke\fdisc\f\f
Br\bke\fp\bd\fP\brking\fbr\bke\fswitch\f\f
Clutch\fped\bl\fswitch\f\f
Fuse(s)\f\f
Electric\bl\fconnector(s)\f\f
Circuit(s)\f
\fymptomPossib\be \fourcesAction
Poor\fdrive\f\bw\by\frele\bseReversing\fl\bmp\f
switch\fstuck\fon.\f
*Check\fthe\foper\btion\fof\fthe\freversing\f
l\bmps.\f\f
REFER\fto:\f Reversing\fL\bmps\f(417-01\f
Ext

erior\fLighting,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Clutch\fch\bnged\f
\bnd\fnot\fre-le\brned.\f
*C\brry\fout\fsever\bl\fdrive\f\bw\bys\fwith\f
m\bnu\bl\foper\btion\fof\fthe\fEPB\fswitch.\f
*
Drive\f\bw\by\frele\bse\fnot\f
possibleClutch\fped\bl\f
position\fswitch\fnot\f
depressed\ffully.\f
*Check\fthe\fcorrect\fclutch\fped\bl\f
position\fswitch\fis\ffitted.\fAdvise\fthe\f
customer\fth\bt\fthe\fclutch\fmust\fbe\ffully\f
depressed\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Acceler\btor\fped\bl\f
not\fdepressed\f
sufficiently.\f
*Advise\fthe\fcustomer\fth\bt\fthe\f
\bcceler\btor\fped\bl\fmust\fbe\fdepressed\f
\bt\fle\bst\f10%\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Drive\f\bw\by\frele\bse\f
option\fconfigured\f
out.\f
*Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01 \f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
*
Autom\btic\f'key\fout'\fEPB\f
\bctiv\btion\fnot\fpossibleAutom\btic\f'key\fout'\f
EPB\f\bctiv\btion\f
*
Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
*
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Page 290 of 4402

$FORD S-MAX 2006 Service Repair Manual REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f PINPOINT\bTEST\bW\b:\bDTC\bP061E:\bINTERN\fL\bCONTROL\bM$

REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bW\b:\bDTC\bP061E:\bINTERN\fL\bCONTROL\bMODULE\bBR\fKE\b
SIGN\fL\bPERFORM\fNCE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
W1:\bCHECK\bTHE\bWDS\bIS\bCOMMUNIC\fTING\bTHROUGH\bTHE\bD\fT\f\bLINK\bCONNECTOR\b
(DLC)
Ignition\fswitch\fin\fposition\fII.\f1\b
Select\f\bn\f\bltern\btive\fsystem\fto\fcheck\fthe\fDLC.\f2\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fselected\fsystem?\f
Yes\bGO\fto\fW2.\f\f
No \b
C

HECK\fthe\fDLC.\fFor\f\bddition\bl\finform\btion,\fREFER\fto\f
the\fWiring\fDi\bgr\bms.\f
W2:\bCHECK\bTHE\bPOWERTR\fIN\bCONTROL\bMODULE\b(PCM)\bCIRCUIT
Check\ffor\fPCM\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fPCM?\f
Yes\b
CLEAR\f\bny\fPCM\fDTCs,\fREFER\fto\fWDS,\fthen\f GO\fto\f
W3 .\f

\f
No\b C

HECK\fthe\fPCM\fcircuits.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\f
Com

munic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).\f
W3:\bCHECK\bTHE\b\fBS\bMODULE\bCIRCUIT
Check\ffor\fABS\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fABS\fmodule?\f
Yes\b CLEAR\f\bny\fABS\fDTCs,\fREFER\fto\fWDS,\fthen\f GO\fto\f
W4 .\f

\f
No\b R

EPAIR\fcircuit\fVDB04S\f(WH/BU)\for\fcircuit\fVDB05S\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W4:\bCHECK\bTHE\bCJB
Check\ffor\fCJB\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fCJB?\f
Yes\b
CLEAR\f\bny\fCJB\fDTCs,\fREFER\fto\fWDS,\fthen\fGO\fto\fW5
.\f
No\bREPAIR\fcircuit\fVDB04Y\f(WH/BU)\for\fcircuit\fVDB05AB\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W5:\bCHECK\bTHE\bEPB\bMODULE\bCIRCUIT
1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fEPB\fmodule?\f
Yes\bGO\fto\fW6.\f\f
No\b
R

EPAIR\fcircuit\fVDB04N\f(WH/BU)\for\fcircuit\fVDB05E\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W6:\bCHECK\bTHE\bCENTR\fL\bJUNCTION\bBOX\b(CJB)\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Disconnect\fCJB\fC1BP02-C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f16,\fcircuit\fVDB04N\f3\b
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Page 336 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-Lo\bk Cont\fol - Anti-Lo\bk Cont\folS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis and Testing Refe\f to Wi\fing Diag\fams Se\btion 206-09A, fo\f s\bhemati\b and \bonne\bto\f in fo\fma$

Page 397 of 4402

$FORD S-MAX 2006 Service Repair Manual Steering\bCol\fmn\b-\bSteering\bCol\fmnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Description\band\bOperation\b \f\f Description\b Steering\fge\br\fto\fbulkhe\bd\fse\bl\f Steering\fcolumn\f Steering$

Page 408 of 4402

$FORD S-MAX 2006 Service Repair Manual Steering\bCol\fmn\bSwitches\b-\bSteering\b Col\fmn\bSwitchesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Inspection\band\bVerification\b 1. 1.\b Verify\fthe\fcustomer\fconcer$

Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bSwitchesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Inspection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

is\fal\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSympton\f
C
h\brt.\f
Symptom\bChart\b
Pinpoint\bTest\b
N O

TE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bs
urements.\f
Electric\bl

Fuse(s).\f\f
Wiring\fh\brness.\f\f
Electric\bl\fconnector(s).\f\f
Switch(es).\f\f
B\bttery.\f
Sym\ftomPossible
SourcesAction
The\fignition\fswitch\fis\f
inoper\btiveIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
No\fpower\fin\fACCIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
No\fpower\fin\fRUNIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f C.\f\f
*
No\fpower\fin\fSTARTIgnition\f
switch.\f
*CARRY\fOUT\fthe\fIgnition\fSwitch\fComponent\fTest.\f
REFER\fto\fthe\fWiring\fDi\bgr\bms\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f D.\f\f
*
The\fmultifunction\fswitch\f
does\fnot\foper\bte\fcorrectlySwitch
(es).\f Circuit(s).\f
*
*REFER\fto:\f
Turn\fSign\bl,\fCornering\f\bnd\fH\bz\brd\fL\bmps \f
(41

7-01\fExterior\fLighting,\fDi\bgnosis\f\bnd\f
Testing),\f
He\bdl\bmps \f(417-01\fExterior\fLighting,\f
Di\bg

nosis\f\bnd\fTesting),\f
Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fDi\bgnosis\f\bnd\fTesting).\f
*
PINPOINT\bTEST\bA\b:\bTHE\bIGNITION\bSWITCH\bIS\bINOPERATIVE\b
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bCHECK\bTHE\bIGNITION\bSWITCH\bELECTRICAL\bCONNECTOR
Remove\fthe\fsteering\fcolumn\fshrouds.\f1\b
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04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506469&gui...procarmanuals.com
http://vnx.su

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