2006 FORD S-MAX wiring

Rear En\b Sheet \fetal Repairs - Water
Drain Panel—VIN Plate Bo\by Style Co\be:
\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
In
stallation
1.
Replacement parts \f

W

\bter\fdr\bin\fp\bnel\f

Re\br\fl\bmp\fret\bining\fpl\bte\f
1.

Gener\bl\fNotes\f
The\fqu\brter\fp\bnel\f\bnd\fb\bck\fp\bnel\fwith\f
re

inforcements\fneed\fto\fbe\fremoved\fbefore\f
the\fst\brt\fof\frep\birs.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fThe\fex\bct\floc\btion\fof\fthe\fcut\fc\bn\fbe\f
v\b

ried\f\bccording\fto\fthe\fd\bm\bge.\f
W\bter\fdr\bin\fp\bnel\f 1.
Cut\floc\btion.\f
2. Mill\fout\fthe\fspot\fwelds.\f
3. Grind\fout\fthe\fspot\fwelds.\f
1. W\bter\fdr\bin\fp\bnel\f
Punch\fholes\ffor\fpuddle\fwelding.\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899363&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Water
Drain Panel Reinforcement—VIN Plate
Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\fThe\frevised\fcut\floc\btions\fin\fthe\fupper\f\bre\b\fneed\fto\fbe\ft\bken\finto\f\bccount\fwhen\f
i n

st\blling\fthe\fw\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel.\f
NOTE:\fThe\fupper\fqu\brter\fp\bnel\fonly\fneeds\fto\fbe\fcut\fout\fif\fit\fis\fnecess\bry\fto\ffully\fexpose\f
the\fupper\fw\bter\fdr\bin\fp\bnel\freinforcement.\f 1.
Replacement parts \f

U

pper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement\f\bnd\flugg\bge\f
comp\brtment\fw\bter\fdr\bin\fp\bnel.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
3. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f(inside\f view)\f
Mill\fout\fthe\fspot\fwelds.\f
4 . N

OTE:\fThe\fcutting\fdimensions\ffor\fthe\f
q u

\brter\fp\bnel\fcut\fmust\fbe\f\bccur\btely\fmet\fin\f
order\fto\fobt\bin\f\bccess\fto\fthe\fupper\fw\bter\f
\f
\f\f
Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873710&gui...procarmanuals.com
http://vnx.su

Rear En\b Sheet \fetal Repairs - Water
Drain Panel Reinforcement—VIN Plate
Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
NOTE:\fThe\frevised\fcut\floc\btions\fin\fthe\fupper\f\bre\b\fneed\fto\fbe\ft\bken\finto\f\bccount\fwhen\f
i n

st\blling\fthe\fw\bter\fdr\bin\fp\bnel\f\bnd\fthe\fqu\brter\fp\bnel.\f
NOTE:\fThe\fupper\fqu\brter\fp\bnel\fonly\fneeds\fto\fbe\fcut\fout\fif\fit\fis\fnecess\bry\fto\ffully\fexpose\f
the\fupper\fw\bter\fdr\bin\fp\bnel\freinforcement.\f 1.
Replacement parts \f

U

pper\fw\bter\fdr\bin\fp\bnel\freinforcement\f

Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement\f\bnd\flugg\bge\f
comp\brtment\fw\bter\fdr\bin\fp\bnel.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
3. Lower\fw\bter\fdr\bin\fp\bnel\freinforcement\f(inside\f view)\f1. Mill\fout\fthe\fspot\fweld.\f
2. Grind\fout\fthe\fspot\fwelds.\f
4. NOTE:\fThe\fcutting\fdimensions\ffor\fthe\f
q
u

\brter\fp\bnel\fcut\fmust\fbe\f\bccur\btely\fmet\fin\f
order\fto\fobt\bin\f\bccess\fto\fthe\fupper\fw\bter\f
\f
\f\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899366&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Back Panel
an\b Reinforcement—VIN Plate Bo\by Style
Co\be: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement parts \f

B

\bck\fP\bnel\f

B\bck\fp\bnel\freinforcement\f
1.

Gener\bl\fNotes\f
Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fre\br\f
bu

mper,\fb\bck\fp\bnel\finner\ftrims\f\bnd\f
qu\brter\fp\bnel\ftrims.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\f\f
The\fcut\floc\btion\fon\fthe\fb\bck\fp\bnel\f
reinforcement\fm\by\fv\bried\fdepending\fupon\f
the\fextent\fof\fthe\fd\bm\bge.\f\f
 The\frep\bir\fshown\fonly\fdescribes\f\b\f
co

mplete\frepl\bcement\fin\ffull.\f\f
 The\fb\bck\fp\bnel\fmust\f\blw\bys\fbe\frepl\bced\f
\bs\f

\b\fcomplete\funit.\f
B\bck\fp\bnel\freinforcement\f
Overview\fof\fcutting\foptions\f
3.

B\bck\fp\bnel\fwith\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds\ffrom\fbelow.\f
2. Mill\fout\fthe\fspot\fwelds.\f
4. B\bck\fp\bnel\fwith\freinforcement\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\fthicknesses).\f
\f\f
\f
Стр. 1 из
3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873711&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Back Panel
an\b Reinforcement—VIN Plate Bo\by Style
Co\be: \fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement parts \f

B

\bck\fP\bnel\f

B\bck\fp\bnel\freinforcement\f

Re\br\fside\fmember\fextension\fp\bnel\f(left\f
\bnd

\fright-h\bnd\fside)\f
1. Gener\bl\fNotes\f
Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fre\br\f
bu

mper,\fb\bck\fp\bnel\finner\ftrims\f\bnd\f
qu\brter\fp\bnel\ftrims.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\f\f
The\fcut\floc\btion\fon\fthe\fre\br\fp\bnel\fm\by\f
v\br

y\fdepending\fupon\fthe\fextent\fof\fthe\f
d\bm\bge.\f\f
 The\frep\bir\fshown\fonly\fdescribes\f\b\f
co

mplete\frepl\bcement\fin\ffull.\f\f
 The\freinforcement\fof\fthe\fre\br\fp\bnel\fmust\f
\blw

\bys\fbe\frepl\bced\fin\ffull.\f
B\bck\fP\bnel\f
Overview\fof\fcutting\foptions\f
3.

B\bck\fP\bnel\f
Mill\fout\fthe\fspot\fwelds.\f
4.

B\bck\fP\bnel\f 1. Mill\fout\fthe\fspot\fwelds.\f
2. Mill\fout\fthe\fspot\fwelds\ffrom\fbelow.\f
\f\f
\f\f
Стр. 1 из
8
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899367&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Rear Floor
PanelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
Me\bsurement\for\f\blignment\f\bngle\fsystem1.Replacement parts \f

Rep\bir\fp\bnel,\fre\br\ffloor\fp\bnel\f

Re\br\freinforcement\fp\bnel\f(left\f\bnd\fright)\f

Re\br\fgusset\fpl\bte\f(left\f\bnd\fright)\f

Re\br\ffloor\fp\bnel\fcrossmember\f
1.

Gener\bl\fNotes\f
Before\fst\brting\fthe\frep\bir\fwork,\fremove\f
th

e\fb\bck\fp\bnel\fwith\freinforcement.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fUse\f\b\frough\fsep\br\bting\fcut\fto\fcut\fout\f
th

e\flugg\bge\fcomp\brtment\ffloor\fp\bnel\fwith\f
the\fcrossmember\fwhich\fis\funderne\bth.\f
Re\br\ffloor\fp\bnel\f 1.
Rough\fsep\br\bting\fcut\f(lugg\bge\f
comp\brtment\ffloor\fp\bnel).\f
2. Rough\fsep\br\bting\fcut\f(lugg\bge\f
comp\brtment\ffloor\fp\bnel\f\bnd\f
crossmember).\f
3. Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds.\f
4.

Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds\f(two\fp\bnel\f
th

icknesses).\f
\f\f
\f
Стр. 1 из
8
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873713&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Rear Floor
Panel SectionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
Me\bsurement\for\f\blignment\f\bngle\fsystem1.Replacement parts \f

Rep\bir\fp\bnel,\fre\br\ffloor\fp\bnel\f

Re\br\freinforcement\fp\bnel\f(left\f\bnd\fright)\f

Re\br\fgusset\fpl\bte\f(left\f\bnd\fright)\f
1.

Gener\bl\fNotes\f
Before\fst\brting\fthe\frep\bir\fwork,\fremove\f
th

e\fb\bck\fp\bnel\fwith\freinforcement.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fDepending\fon\fthe\fextent\fof\fthe\f
d\b

m\bge,\ftwo\fside\fp\brti\bl\frepl\bcements\f\bre\f
\blso\fpossible.\f
Possible\fp\brti\bl\frepl\bcements\fwith\fsep\br\bting\f
cu
ts\f1. Right-h\bnd\fside.\f
2. Left-h\bnd\fside.\f
3. NOTE:\fCut\fout\fthe\flugg\bge\fcomp\brtment\f
fl

oor\fp\bnel\fwith\f\b\frough\fsep\br\bting\fcut.\f
Re\br\ffloor\fp\bnel\f
Rough\fcut\floc\btion.\f
4.

Re\br\ffloor\fp\bnel\f
Cut\floc\btion.\f
5 .

Re\br\fgusset\fpl\btes\f
Mill\fout\fthe\fspot\fwelds.\f
\f\f
\f\f
\f\f
Стр. 1 из
6
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