2006 FORD S-MAX brakes

Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fA2.\f\f
A2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST B : BRAKES DRAG
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fB2.\f\f
B2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST C : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
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Rear Di\bc Brake \f Rear Di\bc BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\bi\b and Te\bting
REFER\fto\fSection\f \f2
06-00\fBr\bke\fSystem\f-\fGener\bl\fInform\btion .\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
M\bnu\bl\fp\brking\fbr\bke\f
A\f

convention\bl\fp\brking\fbr\bke\fsystem\fis\fused\fwith\f\b\ftwin\fA-fr\bme\fp\brking\fbr\bke\fcontrol\f
lever\fwhich\fis\floc\bted\fin\fthe\ffloor\fconsole.\f
Only\fthe\fp\brking\fbr\bke\fcontrol\fis\fvisible,\fthe\fp\brking\fbr\bke\fcontrol\flever\fis\fhidden\fby\fthe\f
floor\fconsole.\f
Electronic\fp\brking\fbr\bke\f(EPB)\f
\f\f
Description\b
EPB\fswitch\f
Right-h\bnd\fre\br\fEPB\f\bctu\btor\f
EPB\fmodule\f
Left-h\bnd\fre\br\fEPB\f\bctu\btor\f
An\fEPB\fis\f\bv\bil\bble\f\bs\f\bn\foption\ffor\fthe\fvehicle.\fIn\fcomp\brison\fto\f\b\fconvention\bl\fp\brking\f
br
\bke,\fthe\fEPB\foffers\fthe\ffollowing\f\bdv\bnt\bges:\f
*\fE\bse\fof\foper\btion,\fdue\fto\flow\foper\bting\fforces.\fThis\fis\f\bchieved\fby\fthe\fuse\fof\f\bn\felectric\bl\f
switch\finste\bd\fof\f\b\flever\f\bnd\fthe\fp\brking\fbr\bke\fc\bbles\f\bre\frepl\bced\fby\felectric\bl\fc\bbles.\f
*\fThe\fEPB\fis\f\blw\bys\f\bpplied\ffirmly,\fgiving\fm\bximum\fp\brking\fbr\bke\fpower\fin\f\bll\foper\bting\f Item
1
2
3
4 \f\f
\f
Part\bNumber
-
-
-
-
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Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
General\bEquipment\b
Principles\bof\bOperation\b
In

spection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b

P\brking\fbr\bke\fswitch\f\f

Clutch\fped\bl\fswitch\f\f

C\bliper\f\f

Br\bke\fdisc\f\f

Br\bke\fp\bd\f
P\brking\fbr\bke\fswitch\f\f

Clutch\fped\bl\fswitch\f\f

Fuse(s)\f\f

Electric\bl\fconnector(s)\f\f

Circuit(s)\f
\fymptomPossib\be \fourcesAction
Poor\fdrive\f\bw\by\frele\bseReversing\fl\bmp\f
switch\fstuck\fon.\f
*Check\fthe\foper\btion\fof\fthe\freversing\f
l\bmps.\f\f
REFER\fto:\f Reversing\fL\bmps\f(417-01\f
Ext

erior\fLighting,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Clutch\fch\bnged\f
\bnd\fnot\fre-le\brned.\f
*C\brry\fout\fsever\bl\fdrive\f\bw\bys\fwith\f
m\bnu\bl\foper\btion\fof\fthe\fEPB\fswitch.\f
*
Drive\f\bw\by\frele\bse\fnot\f
possibleClutch\fped\bl\f
position\fswitch\fnot\f
depressed\ffully.\f
*Check\fthe\fcorrect\fclutch\fped\bl\f
position\fswitch\fis\ffitted.\fAdvise\fthe\f
customer\fth\bt\fthe\fclutch\fmust\fbe\ffully\f
depressed\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Acceler\btor\fped\bl\f
not\fdepressed\f
sufficiently.\f
*Advise\fthe\fcustomer\fth\bt\fthe\f
\bcceler\btor\fped\bl\fmust\fbe\fdepressed\f
\bt\fle\bst\f10%\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Drive\f\bw\by\frele\bse\f
option\fconfigured\f
out.\f
*Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01 \f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
*
Autom\btic\f'key\fout'\fEPB\f
\bctiv\btion\fnot\fpossibleAutom\btic\f'key\fout'\f
EPB\f\bctiv\btion\f
*
Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
*
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