2006 FORD S-MAX wiring

Side Pa\bel Sheet \fetal Repairs - B-Pillar
Outer Pa\belS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallatio\b
Removal
1.
Replaceme\bt Parts \f

B

-pill\br\fouter\fp\bnel\f
1.

Gener\bl:\f
Necess\bry\fremov\bl\fwork:\fDoors,\fB-pill\br\f
tr

im\fp\bnel,\frocker\fp\bnel\ftrim\f\bnd\fdriver\for\f
p\bssenger\fse\bt.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fThe\fcut\floc\btions\fm\by\fv\bry\fdepending\f
up

on\fthe\fextent\fof\fthe\fd\bm\bge.\f
B-pill\br\fouter\f NOTE:\fOnly\fcut\fthrough\fthe\fouter\fp\brt\f
of

\fthe\fB-pill\br,\fbut\fdo\fnot\fd\bm\bge\fthe\f
inner\frocker\fp\bnel\freinforcement\for\fB-
pill\br\freinforcement..\f

Cut\fpoints.\f
3.

B-pill\br\fouter\f
Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 3
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Rear En\b Sheet \fetal Repairs -
Quarter/Si\be Panel Rear Section LH—VIN
Plate Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

R

ep\bir\fp\bnel,\fre\br\fqu\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fwheelhouse\ftrim\f
p\bn

el,\fre\br\fl\bmp,\fre\br\fbumper,\fqu\brter\f
p\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. Qu\brter\fp\bnel\fsection\f
Sep\br\bting\fcut.\f
3.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873707&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs -
Quarter/Si\be Panel Rear Section LH—VIN
Plate Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
In
stallation
1.
Replacement Parts \f

R

ep\bir\fp\bnel,\fre\br\fqu\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fwheelhouse\ftrim\f
p\bn

el,\fre\br\fl\bmp,\fre\br\fbumper,\fqu\brter\f
p\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. Qu\brter\fp\bnel\fsection\f
Sep\br\bting\fcut.\f
3.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
4.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
1 .

Qu\brter\fp\bnel\fsection\f
Punch\fholes\ffor\fpuddle\fwelding.\f
\f
\f
\f\f
\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899359&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Quarter
Panel LH—VIN Plate Bo\by Style Co\be: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

Q

u\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fRe\br\fdoor,\f
we

\btherstrip,\fside\fwindow,\fre\br\fse\bt,\f
wheelhouse\ftrim\fp\bnel,\fre\br\fl\bmp,\fre\br\f
bumper,\fqu\brter\fp\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. NOTE:\fIf\fit\fis\f\blso\fnecess\bry\fto\finst\bll\f\b\fnew\f
in

ner\fqu\brter\fp\bnel\fwith\fwheelhouse\fduring\f
the\frep\birs,\fthen\fthe\fsep\br\bting\fcuts\fneed\fto\f
be\fm\bde\f\bs\fshown\fin\fthe\fdi\bgr\bm\f(E79835).\f
Sep\br\bting\fcuts\fon\fthe\fqu\brter\fp\bnel\f 1.
Upper\fC-pill\br\fsep\br\bting\fcut.\f
2. Re\br\frocker\fp\bnel\fsep\br\bting\fcut.\f
3. NOTE:\fThe\fspecified\fdimensions\fmust\fbe\f
m
e

t\fwhen\fm\bking\fthe\fsep\br\bting\fcuts.\f
Qu\brter\fp\bnel\f 1.
Cut\fpoints.\f
2. Mill\fout\fthe\fspot\fwelds.\f
\f
Стр. 1 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899356&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Quarter
Panel LH—VIN Plate Bo\by Style Co\be: \fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

Q

u\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fRe\br\fdoor,\f
we

\btherstrip,\fside\fwindow,\fre\br\fse\bt,\f
wheelhouse\ftrim\fp\bnel,\fre\br\fl\bmp,\fre\br\f
bumper,\fqu\brter\fp\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. NOTE:\fIf\fit\fis\f\blso\fnecess\bry\fto\finst\bll\f\b\fnew\f
in

ner\fqu\brter\fp\bnel\fwith\fwheelhouse\fduring\f
the\frep\birs,\fthen\fthe\fsep\br\bting\fcuts\fneed\fto\f
be\fm\bde\f\bs\fshown\fin\fthe\fdi\bgr\bm\f
(E82137\f).\f
Sep\br\bting\fcuts\fon\fthe\fqu\brter\fp\bnel\f 1.
Upper\fC-pill\br\fsep\br\bting\fcut.\f
2. Re\br\frocker\fp\bnel\fsep\br\bting\fcut.\f
3. NOTE:\fThe\fspecified\fdimensions\fmust\fbe\f
m
e

t\fwhen\fm\bking\fthe\fsep\br\bting\fcuts.\f
Qu\brter\fp\bnel\f
Cut\fpoints.\f
\f
Стр. 1 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899357&gui...procarmanuals.com
http://vnx.su

Rear En\b Sheet \fetal Repairs - Inner
Quarter Panel an\b Wheelhouse—VIN Plate
Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
NOTE:\fNVH\felements\fwhich\f\bre\f\btt\bched\fto\fthe\finner\fqu\brter\fp\bnel\fwith\fwheelhouse\f
m u

st\f\blw\bys\fbe\frepl\bced\fwith\fnew\fNVH\felements.\f
Me\bsurement\for\f\blignment\f\bngle\fsystem
1.Replacement Parts \f

Inner\fqu\brter\fp\bnel\fwith\fwheelhouse\f

C-pill\br\freinforcement\f

Closing\fp\bnel\freinforcement\f

NVH\felements\f
1 .

Gener\bl\fnotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement,\fw\bter\fdr\bin\f
p\bnel\f\bnd\fw\bter\fdr\bin\fp\bnel\freinforcement.
\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br
ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. C-pill\br\freinforcement\f 1. Sep\br\bting\fcut.\f
2. Mill\fout\fthe\fspot\fwelds.\f
3. C-pill\br\freinforcement\f 1. Grind\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\frele\bse\fthe\fNVH\felement.\f
\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873708&gui...procarmanuals.com
http://vnx.su

Rear En\b Sheet \fetal Repairs - Inner
Quarter Panel an\b Wheelhouse—VIN Plate
Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
NOTE:\fNVH\felements\fwhich\f\bre\f\btt\bched\fto\fthe\finner\fqu\brter\fp\bnel\fwith\fwheelhouse\f
m u

st\f\blw\bys\fbe\frepl\bced\fwith\fnew\fNVH\felements.\f
Me\bsurement\for\f\blignment\f\bngle\fsystem
1.Replacement Parts \f

Inner\fqu\brter\fp\bnel\fwith\fwheelhouse\f

C-pill\br\freinforcement\f

Closing\fp\bnel\freinforcement\f

NVH\felements\f
1 .

Gener\bl\fnotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fqu\brter\fp\bnel,\fre\br\f
p\bnel\fwith\freinforcement,\fw\bter\fdr\bin\f
p\bnel\f\bnd\fw\bter\fdr\bin\fp\bnel\freinforcement.
\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br
ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. C-pill\br\freinforcement\f 1. Sep\br\bting\fcut.\f
2. Mill\fout\fthe\fspot\fwelds.\f
3. C-pill\br\freinforcement\f 1. Grind\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\b\f(\bpprox.\f170°\fC)\f\bnd\frele\bse\fthe\fNVH\felement.\f
\f
Стр. 1 из 6
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G899362&gui...procarmanuals.com
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Rear En\b Sheet \fetal Repairs - Water
Drain Panel—VIN Plate Bo\by Style Co\be: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
In
stallation
1.
Replacement parts \f

W

\bter\fdr\bin\fp\bnel\f

Re\br\fl\bmp\fret\bining\fpl\bte\f
1.

Gener\bl\fNotes\f
The\fqu\brter\fp\bnel\f\bnd\fb\bck\fp\bnel\fwith\f
re

inforcements\fneed\fto\fbe\fremoved\fbefore\f
the\fst\brt\fof\frep\birs.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f
2. NOTE:\fThe\fex\bct\floc\btion\fof\fthe\fcut\fc\bn\fbe\f
v\b

ried\f\bccording\fto\fthe\fd\bm\bge.\f
W\bter\fdr\bin\fp\bnel\f 1.
Cut\floc\btion.\f
2. Mill\fout\fthe\fspot\fwelds.\f
3. Grind\fout\fthe\fspot\fwelds.\f
1. W\bter\fdr\bin\fp\bnel\f 1. Continuous\fMIG\fweld\fse\bm.\f
2. Resist\bnce\fspot\fweld.\f
\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G873709&gui...procarmanuals.com
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